Connecting board for connection between base plate and mounting board

A method of making a connecting board, comprising steps of:

• preparing a first ceramic green sheet and a second ceramic green sheet which are respectively formed with a plurality of through holes at corresponding positions to each other, forming on an upper surface of said second ceramic green sheet a heating wire pattern of a heating conductor paste, and thereafter placing said first ceramic green sheet on said second ceramic green sheet in such a way that said heating wire pattern is disposed inside of said first and second green sheets, for thereby constituting a laminated green sheet assembly;
• applying metal paste to inner peripheral surfaces of said through holes and to surface portions of said laminated green sheet assembly next to the opposite ends of each of said through holes;
• firing said laminated assembly to form a connecting board substrate having a first surface and a second surface, and metal layers in the through holes;
• pouring, from either of a first surface side and a second surface side of said substrate, a mass of molten metal into each of said through holes and forming a soft metal body having a first surface side protruded portion and a second surface side protruded portion protruding from said first and second surfaces of said connecting board substrate, respectively;
• and
• forming a first solder layer and a second solder layer having a lower melting point than said soft metal bodies, on said first surface side protruded portion and said second surface side protruded portion of each of said soft metal bodies.

An assembly of a base plate, a connecting board and a mounting board, wherein

• the base plate has a plurality of surface-bonding pads;
• the mounting board has a plurality of surface-bonding and mounting pads at the corresponding positions to said surface-bonding pads of said base plate;
• and
• the connecting board includes a substrate in the form of flat plate, having opposite first and second surfaces, a plurality of first terminals disposed on said first surface of said substrate for connection to said surface-bonding pads of said base plate, a plurality of second terminals disposed on said second surface of said substrate for connection to said surface-bonding and mounting pads of said mounting board, and a heating wire provided to said substrate for causing top portions of at least one of a group of said first terminals and a group of second terminals, when energized;
• and
• wherein said connecting board is interposed between said base plate and said mounting board, said surface bonding pads of said base plate are bonded to said first terminals of said connecting board on a first surface side of said substrate, respectively, and said surface bonding and mounting pads of said mounting board are bonded to said second terminals of said connecting board on a second surface side of said substrate, respectively.

A method of making an assembly of a base plate, a connecting board and a mounting board, comprising steps of;

• preparing the base plate having a plurality of surfa-cebonding pads;
• preparing the mounting board having a plurality of surface-bonding and mounting pads at the corresponding positions to the surface-bonding pads of the base plate;
• preparing the connecting board which includes a substrate in the form of flat plate, having opposite first and second surfaces, a plurality of first terminals disposed on the first surface of the substrate for connection to the surface-bonding pads of the base plate, a plurality of second terminals disposed on the second surface of the substrate for connection to the surface-bonding pads of the mounting board, and a heating wire provided to the substrate for causing top portions of the first and second terminals to melt, when energized;
• interposing the connecting board between the base plate and the mounting board;
• energizing the heating wire to melt the top portions of the first and second terminals;
• and
• thereby bonding the first terminals on the first surface side of the substrate to the surface-bonding pads of the base plate for thereby bonding the connecting board to the base plate, and bonding the second terminals on the second surface side of the substrate to the surface-bonding and mounting pads of the mounting board for thereby bonding the connecting board to the mounting board.

A method of making an assembly of a base plate, connecting board and a mounting board, comprising steps of:

• preparing the base plate having a plurality of surface-bonding pads;
• preparing the mounting board having a plurality of surface-bonding and mounting pads at corresponding positions to the surface-bonding pads of the base plate;
• preparing the connecting board which includes a substrate in the form of flat plate, having opposite first and second surfaces, a plurality of first terminals disposed on the first surface of the substrate for connection to the surface-bonding pads of the base plate, a plurality of second terminals disposed on the second surface of the substrate for connection to the surface-bonding and mounting pads of the mounting board, and a heating wire provided to the substrate for causing top portions of the first and second terminals to melt when energized;
• preparing a subassembly of the base plate and the connecting board by placing the connecting board and the base plate one upon the other, energizing the heating wire of the connecting board to melt the top portions of the first terminals and bonding the first terminals of the connecting board to the surface-bonding pads of the base plate, respectively;
• placing the subassembly of the base plate and the connecting board on the mounting board;
• and
• energizing the heating wire to melt the top portions of the second terminals on the second surface side of the substrate and bonding the surface-bonding and mounting pads of the mounting board to the second terminals.

A method of disassembling an assembly of a base plate, connecting board and mounting board, the base plate having a plurality of surface-bonding pads, the mounting board having a plurality of surface-bonding and mounting pads at the corresponding positions to the surface-bonding pads of the base plate, and the connecting board including a substrate in the form of flat plate, having opposite first and second surfaces, a plurality of first terminals disposed on the first surface of the substrate for connection to the surface-bonding pads of the base plate, a plurality of second terminals disposed on the second surface of the substrate for connection to the surface-bonding pads of the mounting board, and a heating wire provided to the substrate for causing top portions of at least one of a group of the first terminals and a group of the second terminals to melt when energized, the connecting board being interposed between the base plate and the mounting board and bonded on the first surface side of the substrate to the base plate through bonding of the first terminals thereof to the surface-bonding pads of the base plate and on the second surface side of the substrate to the mounting board through bonding of the second terminals thereof to the surface-bonding and mounting pads of the mounting board, the method comprising steps of:

• energizing said heating wire and melting top portions of at least one of the group of said first terminals and the group of said second terminals;
• and
• separating at least one of said base plate and said mounting board from said connecting board.