Method of forming antislip surfaces on thermoformed products
AssigneeCustom Plastics Molding, Inc.
InventorsThomas M. Sturtevant, Edward E. Cullivan
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AssigneeCustom Plastics Molding, Inc.
InventorsThomas M. Sturtevant, Edward E. Cullivan
Estimating the term…
A process for selectively forming an antislip surface on a product thermoformed from a plastic sheet is applied to truck bed liners, for example. The surface of a plastic sheet of HDPE or other thermoplastic material is cleaned and masked, preparing a good molecular bonding surface on the selected surface areas. A sprayable or liquid polymer designed to achieve desired characteristics of hardness and toughness without brittleness, such as a thermosetting elastomeric polymer, is formed into droplets, which are sprayed or otherwise applied onto the exposed surface area. The droplets form a stippled pattern of primarily separate bumps, occupying substantially less than 50% of the exposed area. After partial hardening of the bumps, the plastic sheet is thermoformed to produce the thermoformed product. Thermoforming tightly bonds the droplets to the sheet, hardens the droplets forming macroscopic asperities, increases or enhances the three dimensional surface relief, and explodes some droplets with entrapped air to increase surface roughness.
A process for forming an antislip surface on at least a selected surface area of a product thermoformed from a sheet comprising a thermoplastic material, the process comprising performing the following steps in order:
A thermoformed product thermoformed from a plastic sheet of thermoplastic material and having an antislip surface area thereon,
A thermoformed product thermoformed from a plastic sheet of thermoplastic material and having an antislip surface area thereon,
A process for forming an antislip surface on at least a selected surface area of a thermoformed product, comprising the following steps in order:
Dependencies are inferred from the claim text.