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US 5,856,056 AGranted
Process for producing toner
AssigneeCanon Kabushiki Kaisha
InventorsKazuhiko Omata, Yasuhide Goseki, Hitoshi Kanda, Satoshi Mitsumura
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Abstract
In the present process for producing a toner, previous to the melt-kneading process, the binder resin particles and colorant particles are mixed and treated to application of shear, compression and impact forces to fasten, or fix, the colorant particles to the binder resin particles.
Claims32
A process for producing a toner, comprising, in sequence, the steps of:
- (A) dry-mixing for not longer than 120 minutes at least colorant particles and binder resin particles, said binder resin particles having a weight average particle diameter from 140 .mu.m to 300 .mu.m, while applying thereto, shear, compression and impact forces, to
- (i) disperse the colorant particles and the binder resin particles to fasten the colorant particles to the binder resin particles, and to
- (ii) obtain a mixture comprising at least the colorant particles fastened to the binder resin particles wherein the weight average particle diameter of the mixture is from 10.7% to 25.7% less than the weight average particle diameter of the binder resin particles prior to said dry-mixing step (A);
- wherein the shear, compression and impact forces are applied
- (a) by the movement of ball media having a diameter from 1 mm to 15 mm in a main body container caused by a rotating agitator arm present in the main body container, or
- (b) by passing the colorant particles and the binder resin particles through a clearance of 0.5 mm to 10 mm between a rotor blade and a stator fixed around the rotor blade;
- (B) melt-kneading the mixture;
- (C) cooling the resulting kneaded product to solidify;
- and
- (D) dry pulverizing the cooled product to form the toner.
7 more elements
Dependencies are inferred from the claim text.