Nanoporous ceramics with catalytic functionality
AssigneeExxon Research & Engineering Co.
InventorsJohn P. Dismukes, Jack Wayne Johnson, John Stewart Bradley
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AssigneeExxon Research & Engineering Co.
InventorsJohn P. Dismukes, Jack Wayne Johnson, John Stewart Bradley
Estimating the term…
The present invention provides for amorphous, nanoporous, catalytic metal-containing ceramic material having a surface area in excess of 70 m.sup.2 /gm and characterized by a high content of open microporous cell structure wherein the micropores have a mean width of less than 20 Angstroms and wherein said microporous structure comprises a volume of greater than about 0.03 cm.sup.3 /gm of the ceramic. The invention also provides for a preceramic composite intermediate composition comprising a mixture of a ceramic precursor and from about 0.5 up to about 65 wt % of an organometallic compound containing a metal of Group IB, II, III, IV, IV, V, VIB, VIIA or VIII of the Periodic Table, including rare earth metals, whose pyrolysis product in ammonia or an inert atmosphere at temperatures of up to less than about 1100.degree. C. gives rise to the nanoporous catalytic ceramics of the invention. Also provided is a process for the preparation of the nanoporous ceramics of the invention involving pyrolysis of the ceramic intermediate under controlled conditions of heating up to temperatures of less than about 1100.degree. C. to form a nanoporous ceramic product useful in catalytic and membrane separation processes.
A preceramic composite intermediate composition comprising a mixture of a ceramic precursor oligomer or polymer having a number average molecular weight in the range of from about 200 to about 100,000 g/mole having uniformly dispersed therein from about 0.5 up to about 65 wt % of an organometallic compound containing a metal of Group IB, II, III, IV, V, VIB, VIIA or VIII of the Periodic Table, including rare earth metals.
A process for preparing a nanoporous ceramic product having catalytic properties and having a surface area in excess of 70 m.sup.2 /gm and a volume of open-pore micropores, which have a mean diameter of less than 20 Angstroms, of greater than about 0.03 cm.sup.3 /gm, comprising:
Dependencies are inferred from the claim text.