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US 5,849,389 AGranted
Carpet coating compositions
AssigneeNational Starch and Chemical Investment Holding Corporation
InventorDavid J. Lunsford
Life of this patent
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Abstract
The invention is directed to carpet coating compositions which utilize an emulsion binder which is prepared by emulsion polymerization of ethylene, a vinyl ester monomer having a Tg of between about 20.degree. C. and about 45.degree. C., and an essentially non-reactive monomer having a Tg of less than 10.degree. C., and to carpet products prepared with the carpet coating compositions.
Claims3
In a carpet product comprising a coating composition which secures carpet fibers to a carpet backing or substrate, the improvement comprising a carpet coating composition which comprises:
- (a) an interpolymer present in an amount effective to function as a binder in the carpet coating composition, said interpolymer prepared by emulsion polymerization of
- (i) about 60 pphm to about 90 pphm of a high Tg vinyl ester monomer selected from the group consisting of esters of alkanoic acids wherein the alkenyl group has 1 to 13 carbon atoms, and the Tg of a polymer prepared from the high Tg vinyl ester monomer has a Tg of about 20.degree. C. to about 45.degree. C.;
- (ii) about 10 pphm to about 30 pphm of ethylene;
- and
- (iii) about 1 to about 10 pphm of a low Tg vinyl ester monomer which is free of reactive moieties except for the vinyl group, said low Tg vinyl ester monomer is selected from the group consisting of C.sub.1 -C.sub.10 alkyl esters of acrylic acid, C.sub.2 -C.sub.10 alkyl esters of .alpha.,.beta.-ethylenically unsaturated C.sub.4 -C.sub.6 monocarboxylic acids, and C.sub.4 -C.sub.10 dialkyl esters of .alpha.,.beta.-ethylenically unsaturated C.sub.4 -C.sub.8 dicarboxylic acids, wherein a polymer prepared from the low Tg vinyl ester monomer has a Tg of less than 10.degree. C.;
- (b) water;
- and
- (c) an emulsifier present in amounts effective to disperse the interpolymer in the water, wherein the vinyl ester monomers.
5 more elements
Dependencies are inferred from the claim text.