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US 5,846,403 AGranted
Recracking of cat naphtha for maximizing light olefins yields
AssigneeExxon Research & Engineering Co.
InventorsGeorge A. Swan, Stephen D. Challis
Life of this patent
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Abstract
A process for increasing the yield of C.sub.3 and C.sub.4 olefins by injecting light cat naphtha together with steam into an upstream reaction zone of a FCC riser reactor. The products of the upstream reaction zone are conducted to a downstream reaction zone and combined with fresh feed in the downstream reaction zone.
Claims6
A fluid catalytic cracking process for upgrading feedstocks to increase yields of C.sub.3 and C.sub.4 olefins while increasing the motor octane number of naphtha which comprises:
- (a) conducting hot regenerated catalyst to a riser reactor containing a downstream and an upstream reaction zone,
- (b) contacting hot catalyst with recycled light cat naphtha product produced by the fluid catalytic cracking process and containing C.sub.5 to C.sub.9 olefins said product having a final boiling point less than about 140.degree. C. and steam in the upstream reaction zone at a temperature of from about 620.degree. to 775.degree. C and a vapor residence time of naphtha and steam of less than 1.5 sec. wherein at least a portion of the C.sub.5 to C.sub.9 olefins present in the light cat naphtha is cracked to C.sub.3 and C.sub.4 olefins,
- (c) contacting the catalyst, cracked naphtha products and steam from the upstream reaction zone with a feedstock having a boiling point range of from about 220.degree. to 575.degree. C. in the downstream reaction zone at a temperature of from about 600.degree. to 750.degree. C. with vapor residence times of less than about 20 sec.,
- (d) conducting spent catalyst, cracked products and steam from the first and second reaction zones to a separation zone,
- (e) separating cracked products including light cat naphtha and steam from spent catalyst and recycling at least a portion of the light cat naphtha product with added steam to the upstream reaction zone in step (b),
- (f) conducting spent catalyst to a stripping zone and stripping spent catalyst under stripping conditions, and
- (g) conducting stripped spent catalyst to a regeneration zone and regenerating spent catalyst under regeneration conditions.
4 more elements
Dependencies are inferred from the claim text.