Ethylene/branched olefin copolymers
AssigneeExxon Chemical Patents Inc.
InventorsPatrick Brandt, Jo Ann Marie Canich, Natalie Ann Merrill
Life of this patent
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Abstract
High molecular weight copolymers of ethylene and 0.5-10 mole percent branched a-olefins are disclosed. The polymers have M.sub.w of 30,000-1,000,000, MWD of 2-4, a density of 0.85-0.95 g/cm.sup.3, and a high composition distribution breadth index. Also disclosed are a method for making the polymers with a cyclopentadienyl metallocene catalyst system, and films, fibers, molded articles and other products made from the copolymers.
Claims31
A method for preparing a compositionally uniform copolymer ethylene having a composition distribution breadth index of within the range of 50% to less than 100% and a branched .alpha.-olefin comonomer having ethylenic unsaturation and at least one alkyl branch immediately adjacent to the ethylenic unsaturation, wherein said branched .alpha.-olefin comonomer does not include 3-methyl-1-pentene or its isomers, comprising contacting a mixture of ethylene and the branched .alpha.-olefin comonomer with a catalyst at polymerization conditions wherein the ethylene:branched .alpha.-olefin comonomer reactivity ratio is less than 75.
A method for preparing a compositionally uniform copolymer of ethylene having a composition distribution breadth index of within the range of 50% to less than 100% and from about 0.5 to about 10 mole percent of a 3-, 4-, or 5-lower-alkyl branched .alpha.-olefin comonomer having from 6 to about 30 carbon atoms, wherein the lower alkyl branch is closer to the .alpha.-olefin unsaturation than a terminal carbon atom in the longest straight chain of the comonomer, and wherein the copolymer has a density from about 0.85 to about 0.95 g/cm.sup.3, a weight average molecular weight from about 30,000 to about 1,000,000 daltons and a molecular weight distribution from about 2 to about 4, the method comprising:
- charging a reactor with ethylene and the branched .alpha.-olefin comonomer at reaction conditions in the presence of a catalyst system including a metallocene catalyst component and an activating component for activating the metallocene component, wherein the metallocene component has the formula:
- ##STR6## wherein M is Zr, Hf or Ti in its highest formal oxidation state:
- (C.sub.5 H.sub.5-y-x R.sub.x) is a cyclopentadienyl ring which is substituted with from zero to five substituent groups R, "x" is 0, 1, 2, 3, 4 or 5 denoting the degree of substitution, and each substituent group R is, independently, the radical selected from a group consisting of C.sub.1 -C.sub.20 hydrocarbyl radicals;
- substituted C.sub.1 -C.sub.20 hydrocarbyl radicals wherein one or more hydrogen atoms is replaced by a halogen radical, and amido radical, a phosphido radical, and alkoxy radical, an alkylborido radical or a radical containing a Lewis acidic or basic functionality;
- C.sub.1 -C.sub.20 hydrocarbyl-substituted metalloid radicals wherein the metalloid is selected from the Group IV A of the Periodic Table of Elements;
- and halogen radicals, amido radicals phosphido radicals, alkoxy radicals, alkylborido radicals, or a radical containing Lewis acidic or basic functionality;
- or (C.sub.5 H.sub.5-y-x R.sub.x) is a cyclopentadienyl ring in which two adjacent R-groups are joined forming C.sub.4 -C.sub.20 ring to give a saturated or unsaturated polycyclic cylcopentadienyl ligand;
- (JR'.sub.z-1-y) is a heteroatom ligand in which J is an element with a coordination number of three from Group V A or an element with a coordination number of two from Group VI A of the Periodic Table of Elements, each R' is, independently a radical selected from the group consisting of C.sub.1 -C.sub.20 hydrocarbyl radicals, substituted C.sub.1 -C.sub.20 hydrocarbyl radicals wherein one or more hydrogen atoms is replaced by a halogen radical and amido radical, an alkylborido radical, a phosphido radical, an alkoxy radical, and a radical containing a Lewis acidic or basic functionality;
- and "z" is the coordination number of the element J;
- each Q is, independently, any univalent anionic ligand, provided that where Q is a hydrocarbyl such Q is different than the (C.sub.5 H.sub.5-y-x R.sub.x) or both Q together are an alkylidene, a cyclometallated hydrocarbyl or a divalent anionic chelating ligand;
- "y" is 0 or 1 when "w" is greater than 0;
- "y" is 1 when "w" is 0;
- when "y" is 1, T is a covalent bridging group containing a Group IV A or V A element;
- L is a neutral Lewis base where "w" denotes a number from 0 to 3.
Dependencies are inferred from the claim text.