Fire resistant glass fiber mats
AssigneeJohns Manville International, Inc.
InventorRichard Emil Kajander
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AssigneeJohns Manville International, Inc.
InventorRichard Emil Kajander
Estimating the term…
Fire resistant glass fiber products are produced by coating the glass fibers with at least one nitrogen containing compound and at least 10 weight percent of at least one boron containing compound, drying the glass fibers and curing a binder that is in the coating. The nitrogen containing compound(s) are present in sufficient amounts that there is at least one mol or atom of nitrogen present for each mol or atom of boron present in the boron containing compound(s). When the product is exposed to a fire or high temperatures, such as about 1000 degrees F. or higher, the nitrogen released from the nitrogen containing compound(s) reacts with boron or boron oxide to form a sheath of refractory material around the fibers that protects the fibers and allows the fibers to maintain integrity to higher temperatures and/or for longer times than untreated fibers.
A fire resistant glass fiber product comprised of glass fibers held together with a binder, said binder comprising at least one nitrogen containing compound, wherein when said nitrogen containing compound is a nitrogen containing resin, said resin containing from none to no more than 1.5 weight percent, based on the weight of said resin, of a phosphorous compound as a curing catalyst, said product also containing at least one boron containing compound in contact with said nitrogen containing compound, wherein said boron containing compound is present in amounts that would produce a boron content in the fiber glass product equivalent to what at least 15 wt. percent boric acid in the fiber glass product would produce and wherein said nitrogen containing compound(s) is present in an amount to produce at least about one mol or atom of nitrogen for every mol or atom of boron that is in said boron containing compound, and wherein said glass fibers constitute at least 20 weight percent of said product.
Dependencies are inferred from the claim text.