# US 5,834,778 A · Method for assembling a detection unit for electromagnetic and in particular infrared waves with a thermally conducting substrate and an electromagnetic and in particular an infrared detector with which to implement this method

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- Number: US 5,834,778 A
- Document ID: US5834778A
- Status: Granted
- Kind: A
- Application number: 08/686,424
- Filed: 1996-07-26
- Granted: 1998-11-10
- Earliest claimed: 1995-08-02
- Assignees: Societe Francaise de Detecteurs Infrarouges-Sofradir
- Inventors: Jacques Veyrier; Serge Magli
- Web page: https://patentgrep.com/patent/US5834778A

## CPC

- H10F 77/60: Arrangements for cooling, heating, ventilating or compensating for temperature fluctuations
- G01J 5/061: by controlling the temperature of the apparatus or parts thereof, e.g. using cooling means or thermostats
- F25D 19/006: {Thermal coupling structure or interface}
- H10F: INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- G01J: MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY (light sources F21, H01J, H01K, H05B; investigating properties of materials by optical means G01N)
- F25D: REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR (refrigerated showcases A47F3/04; thermally-insulated vessels for domestic use A47J41/00; refrigerated vehicles, see the appropriate subclasses of classes B60 - B64; containers with thermal insulation in general B65D81/38; heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants, or materials for the production of heat or cold by chemical reactions other than by combustion C09K5/00; thermally-insulated vessels for liquefied or solidified gases F17C; air-conditioning or air-humidification F24F; refrigeration machines, plants, or systems F25B; cooling of instruments or comparable apparatus without refrigeration G12B)

## Abstract

An electromagnetic detection unit for detecting infrared radiation having an electronic detection circuit with a readout joined thereto by indium microspheres, and further having a thermally conducting support, affixed to a cold source, having a good thermally conducting intermediary component located thereon and fastened to a detection unit by adhesive bonding and to the support by adhesive or brazing wherein the dimensions of the elements of the intermediary component are selected to compensate for the intrinsic effects of differential expansion of each of the constituent materials.

## Claims

### Claim 1

A method for assembling an infrared radiation detection unit in which an electronic detection circuit is connected with a readout circuit, comprising,
affixing an intermediary component to said readout circuit,
affixing said intermediary component to a thermally conducting support, and
before affixing said readout circuit, intermediary component and support together, selecting the thickness of the intermediary component so that the differential thermal expansion characteristics of said readout circuit, intermediary component and support are sufficiently matched so that the readout circuit is not impaired by thermal expansion or contraction of the assembled unit,
and placing the thermally conducting support in contact with a cold source.

### Claim 2 (depends on 1)

A method according to claim 1 wherein the intermediary component is comprised of two parallel plates, said method further comprising the steps of:
electrically connecting and mechanically attaching a first of said two parallel plates to the readout circuit by bonding with a conducting epoxy resin;
mechanically attaching a second of said two parallel plates to the support;
attaching said two parallel plates to each other by silicone glue.

### Claim 3 (depends on 1)

A method according to claim 1, wherein the intermediary component is formed of a single element.

### Claim 4 (depends on 1)

A method according to claim 1, wherein the intermediary component is made of a material having a mean linear expansion coefficient defined as the ratio of the integral of the relative variation in length of the intermediary component between the limits of the ambient temperature and an operating temperature of the detection unit to this temperature interval, said mean linear expansion coefficient being larger than both the mean linear expansion coefficients of the readout circuit, and the support.

### Claim 5 (depends on 1)

A method according to claim 1, wherein the intermediary component is made of a material selected from the group consisting of polycrystalline alumina, sapphire, aluminum nitride, passivated silicon, and silicon carbide.

### Claim 6

A detector of infrared radiation, comprising:
a detection unit incorporated inside a cryostatic enclosure; said detection unit comprising:
a detection circuit for said infrared radiation;
a readout circuit, electrically and mechanically connected by indium microspheres to said detection circuit;
a cold plane affixed to a cold conduit of a cryogenic system;
an intermediary component adhesively bonded to the readout circuit and to the cold plane wherein the intermediary component is formed from a single element having dimensions that are dependent upon that of the readout circuit to which said intermediary component is joined, such that the intrinsic differential expansion effects of each of the readout circuit, intermediary component and cold plane are compensated, said intermediary component being affixed by an epoxy glue joint to the readout circuit and by a silicone glue joint to the cold plane.

### Claim 7 (depends on 6)

A detector of infrared radiation according to claim 6 wherein the intermediary component is made of a material having a mean linear expansion coefficient, defined as the ratio of the integral of the relative length variation of the material of the intermediary component between the limits of ambient temperature and an operational temperature of the detector to this temperature interval, said mean linear expansion coefficient being larger than both the mean linear expansion coefficient of the readout circuit, and the cold plane.

### Claim 8 (depends on 6)

A detector of infrared radiation according to claim 6, wherein the intermediary component is made of a material selected from the group consisting of polycrystalline aluminum, sapphire, aluminum nitride, passivated silicon, and silicon carbide.

### Claim 9

A detector of infrared radiation, comprising:
a detection unit incorporated inside a cryostatic enclosure; said detection unit comprising:
a detection circuit for said infrared radiation;
a readout circuit, electrically and mechanically connected through indium microspheres to said detection circuit;
a cold plane affixed to a cold conduit of a cryogenic system;
an intermediary component adhesively bonded to the readout circuit and to the cold plane wherein the intermediary component comprises two mutually parallel plates, an upper plate joined mechanically and electrically by a conducting epoxy-glue to the readout circuit, and a lower plate affixed by a silicone-glue joint to said upper plate, said lower plate adhesively joined to the cold plane, the materials and the thicknesses of said two mutually parallel plates depending on that of the readout circuit, such that the intrinsic effects of differential expansion of each of the readout circuit, intermediary component and cold plane are compensated.

### Claim 10 (depends on 9)

A detector of infrared radiation according to claim 9, wherein the upper plate of the intermediary component is made of a material having a mean linear expansion coefficient, defined as the ratio of the integral of the relative length variation of the upper plate between the limits of ambient and operational temperatures to said temperature interval, and said mean linear expansion coefficient being larger than both the mean linear expansion coefficients of the readout circuit, and the lower plate.

### Claim 11 (depends on 10)

A detector of infrared radiation according to claim 10, wherein the lower plate of the intermediary component is made of a material having a mean linear expansion coefficient close to that of the readout circuit.