Vascular and endoluminal stents

A vascular or endoluminal stent adapted for deployment in a vessel or tract of a patient to maintain an open lumen therein, comprising:

• a generally cylindrical open-ended biocompatible metal element having a multiplicity of radial through-holes therein, and
• a thin, substantially uniform noble metal coating over the entire exposed surface of the cylindrical element including the edges of the through-holes as well as interior and exterior surfaces and ends of the cylindrical element and forming a tight bond therewith resistant to rupture while undergoing radial expansion and longitudinal contraction of the cylindrical element during deployment of the stent, said noble metal coating including at least two homogeneous layers, the layer residing directly upon the surface of the cylindrical element being a foundation layer deposited by a process to enhance adhesion thereto.

A method of fabricating a vascular or endoluminal stent adapted for deployment in a vessel or tract of a patient to maintain an open lumen therein, comprising the steps of:

• forming an open-ended tubular biocompatible metal element with through-holes in the wall thereof sufficient in size and number to enable radial expansion of the element,
• coating the entire surface of the tubular metal element including exterior and interior surfaces and ends of said wall and edges of said through-holes therein with a thin, tightly adherent coat of substantially uniform thickness of noble metal,
• wherein said coating step includes the steps of vapor depositing a first foundation layer onto the entire surface of said element, followed by galvanically depositing a second layer onto the entire exposed surface of said first foundation layer.

A method of fabricating a vascular or endoluminal stent adapted for deployment in a vessel or tract of a patient to maintain an open lumen therein, comprising the step of forming an open-ended tubular biocompatible metal element with through-holes in the wall thereof, and coating the entire surface of the tubular metal element including exterior and interior surfaces and ends of said wall and edges of said through-holes therein with a thin, tightly adherent layer of noble metal, wherein the step of coating comprises depositing the noble metal over said entire surface of the tubular metal element to a thickness in a range from 1 to 20 microns, and including pre-opening the stent either before or after applying the noble metal coating.

A stent for insertion into and placement at a target site in a vessel of a patient for maintaining the lumen of said vessel open, comprising:

• a tubular, thin-walled, open-ended metal structure having a multiplicity of through-holes in the side wall thereof to allow radial expansion upon exertion of pressure on the side wall from within the lumen of the stent for placement at said target site in the vessel, and
• a thin coating of at least one noble metal of substantially uniform thickness overlying the entire exposed surface of the tubular structure including the interior and exterior surfaces and the edges of the through-holes and end surfaces thereof, said coating composed of two separate contiguous overlying layers, a first of said layers residing against and in adherent relation to said entire exposed surface of the tubular structure, and the second of said layers bonded to the first layer and combining therewith to resist rupture of said coating during radial expansion of said tubular structure.