Low-cost light-weight head-mounted virtual-image projection display with low moments of inertia and low center of gravity

An image-projecting display system carried upon a helmet worn by a user and provided with a visor disposed in front of the user's eyes, the display system having improved image quality, and the display system and helmet together having a low center of gravity on the user's head with low moments or inertia about both a vertical azimuthal axis and a horizontal elevational axis, said display system comprising:

• said helmet including a laterally projecting portion generally below eye level of the user, said display system including a projector housing mounting to said laterally projecting portion of said helmet laterally of the user, said projector housing receiving therein an image source and a relay optics module;
• said image source being disposed below eye level and providing light forming an image to be projected to the user;
• said relay optics module receiving said light from said image source and having lenses for projecting said light;
• said visor defining a combiner portion disposed in front of the eye of the user, said combiner portion having an inner surface which is concave rearwardly toward the user;
• an angulated beam splitter interposed between said visor and the eye of the user, said beam splitter being angulated about a generally vertical axis to reflect light received latterally of the user forwardly and away from the user toward said combiner portion inner surface of said visor, said combiner inner surface reflecting said light back through said beam splitter to the eye of the user forming a virtual image for the user;
• said relay optics module defining an optical path which is generally C-shaped in side elevation view, said image source providing said light directed rearwardly relative to said user, and said C-shaped optical path extending from said image source below the level of the eye of the user up to eye level;
• wherein said projector housing includes a first fold mirror interposed optically between said image source and a first lens of said relay optics module;
• said first fold mirror being located generally at eye level, whereby said first fold mirror reflects light from said image source to said beam splitter laterally of said user to said beam splitter;
• wherein said relay optics module includes said first lens and a second lens, said relay optics module including a second fold mirror interposed optically between said first lens and said second lens;
• further including a second image source providing light forming a second image, an angulated second beam splitter disposed to transmit both light from said image source and light from said second image source to said relay optics module;
• wherein said image source includes a light emitting diode (LED);
• and
• wherein said LED is disposed laterally of said image source, said second beam splitter being interposed optically between said LED and said image source to both reflect light from said LED to said image source and to transmit light reflected from said image source to said relay optics module, said second image source being disposed oppositely to said LED, and said second beam splitter being disposed both to transmit light from said LED to said second image source and to reflect light reflected