Optical package with alignment means and method of assembling an optical package
AssigneeMethode Electronics, Inc.
InventorPatrick B. Gilliland
Life of this patent
Estimating the term…
Abstract
An optical package is provided having a diode mounted to a substrate enclosed by a housing which includes a bore for receiving an optical waveguide and a focusing element adjacent the bore. The bore and focusing element are aligned along a common optical axis. An alignment means is associated with the housing for aligning the substrate along the optical axis.
Claims43
An optical package comprising:
- a housing including a bore for receiving an optical waveguide and a focusing element adjacent the bore, the bore and the focusing element being aligned along a common optical axis;
- a diode mounted to a substrate adjacent the focusing element;
- and
- an alignment means associated with the housing for aligning the substrate along the optical axis and the alignment means includes a trace located in a predetermined position on the substrate to which the housing is mounted.
An optical package comprising:
- a substrate having a diode mounted thereto and a groove formed in the substrate surrounding the diode;
- an inner sleeve mounted within the groove having a lens therein;
- and
- an outer sleeve mounted to the substrate surrounding the inner sleeve for receiving an optical ferrule.
An optical package comprising:
- a housing including a bore for receiving an optical waveguide, a focusing element adjacent the bore, and a precision formed aperture for receiving a substrate together providing alignment of the substrate to the aperture;
- the bore, the focusing element and the aperture being aligned along a common optical axis of the housing;
- and
- a diode mounted to the substrate.
A method of assembling an optical package including the steps of:
- forming a housing including an inner sleeve and an outer sleeve and the housing having a bore and a focusing element adjacent the bore, the focusing element and the bore aligned along a common optical axis;
- forming a groove on a substrate surrounding a central point;
- mounting the diode at the central point of the substrate;
- mounting the inner sleeve within the groove;
- securing the inner sleeve to the substrate;
- mounting the focusing element within the inner sleeve;
- placing the outer sleeve on the substrate surrounding the inner sleeve;
- aligning the outer sleeve along the optical axis;
- and
- securing the outer sleeve to the substrate.
An optical package comprising:
- a housing including a bore for receiving an optical waveguide and a focusing element integrally molded with the housing and located adjacent the bore, the bore and the focusing element being aligned along a common optical axis;
- a diode mounted to a substrate adjacent the focusing element;
- and
- an alignment means associated with the housing for aligning the substrate along the optical axis.
A method of assembling an optical package including the steps of:
- forming a housing having a bore and a focusing element adjacent the bore, the focusing element and the bore aligned along a common optical axis;
- forming a precision aperture in the housing;
- mounting a diode to the substrate in a predetermined position;
- and
- mounting the substrate to the housing aperture so that the diode is centered on the optical axis.
Dependencies are inferred from the claim text.