Swashplate control system for an axial piston pump

A method of assembling an axial piston pump comprising the steps of:

• a) providing a pump housing having an outer wall defining a generally cylindrical interior, a closed end wall with a drive shaft opening therein disposed on the axis of the housing, and an opposite open end;
• b) providing a first piston positioned in the end wall of the housing;
• c) providing a second piston positioned in the pump housing;
• d) attaching a pair of trunnion blocks to the end wall on opposite sides of the opening, the block having alignable outer bearing surfaces to provide a common axis extending transverse to the housing axis;
• e) rotatably mounting a drive shaft on the axis of the housing with one end of the shaft general to the drive shaft opening;
• f) providing a swashplate having a rear bearing surface on one side, the bearing surface having a radius slightly greater than the radius of the outer bearing surface of the trunnion blocks, a smooth planar reaction surface opposite the rear bearing surface, and a drive shaft hole in the center of the swashplate extending through the bearing surface and the reaction surface;
• g) providing a piston subassembly including a rotor housing having a central drive shaft engaging bore and a plurality of circumferentially spaced, axially disposed cylinders surrounding the bore, axially reciprocable pistons disposed in the cylinders and having piston ends extending outwardly from the cylinders in the same direction, and biasing means for urging the pistons axially in the same direction;
• h) inserting the swashplate piston subassembly into the housing through the open end, around the drive shaft, with the rear bearing surface against the outer bearing surfaces of the trunnion blocks to allow the swashplate to tilt thereon such that the axis of the rear bearing surface provides a tilt axis coincident with the common axis of the outer bearing surfaces, the drive shaft received in and extending through the rotor bore and driving arrangement therein and with the piston heads in biased slidable rotational engagement with the reaction surface;
• i) providing a cover plate having a centrally disposed bearing means for rotatably supporting the other end of the drive shaft and means for engaging the rotor housing and holding and maintaining the bias engagement between the piston ends and the swashplate reaction surface;
• and
• j) closing the open end of the pump housing with the cover plate such that the first piston engages the rear surface of the swashplate and the second piston engages the reaction surface of the swashplate in opposed relationship to the first piston.