Low-cost bobbin-wound stator construction for small, single-phase AC motors

Abstract

A bobbin-wound stator for small single-phase AC motors that surmounts magnetic compromises required by previous implementations is fabricated of stacked two-piece laminations and a split winding bobbin fitted about a first one of the lamination piece stacks that permits bobbin winding of a single coil about the pole neck of a magnetic yoke having pole shoes magnetically coupled to each other, but not in direct contact with each other, at a predetermined clearance distance chosen to balance rotor-to-armature flux linkage, armature inductance, and reluctance torque. The second lamination piece stack is pressed into the first lamination piece stack supporting the bobbin-wound coil to complete the stator. The stator is usable in several single-phase AC motors, including electronically commutated motors, chaotically-starting permanent magnet motors, and shaded-pole induction motors.

Dependencies are inferred from the claim text.