Coil-shaped flexible printed circuit board
AssigneeNippondenso Co., Ltd.
InventorsMiki Kato, Yukinori Tamano, Katsumi Kobayashi, Michiyuki Noba
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Abstract
A coil-shaped flexible printed circuit board retains its original outer diameter unchanged without any guide or retainer. For this purpose, either the conductive pattern of copper or synthetic base material is processed to have a permanent stretch before or when the board is wound into a coil shape. A squeezing step may be employed to generate the permanent stretch on the conductive pattern. Alternatively, a heat treatment of the base material may be used to form an additional bridged ingredient after the board has been wound. The additional bridged ingredient may retain the coil shape unchanged for a long time without guiding pieces.
Claims12
A coil-shaped flexible printed circuit board having a prescribed outer diameter comprising:
- a base sheet of synthetic resin;
- a conductive pattern formed on said synthetic resin base sheet for exerting a coiling force on said base sheet;
- and
- an insulation layer of synthetic resin mounted on said base sheet to cover said conductive pattern;
- at least one of said base sheet, conductive pattern, and insulation layer being processed to have a retaining force after they are formed into a coil shape having a prescribed outer diameter, wherein said coiling force exerted by said conductive pattern causes said flexible printed circuit board to assume said coil shape.
A coil-shaped flexible printed circuit board having a prescribed outer diameter comprising:
- a base sheet of synthetic resin;
- a conductive pattern made of conductive material formed on said base sheet;
- an insulation layer formed on said base sheet to cover said conductive pattern;
- said base sheet, said conductive pattern and said insulation layer forming a compound sheet to be so arranged that a neutral line of bending of said compound sheet is placed on a side of said conductive pattern opposite said insulation layer;
- said compound sheet being squeezed in the longitudinal direction to have a longer stretch at one end and a shorter stretch at the other end so that said compound sheet may wind by itself due to the residual stress of said base sheet caused by deformation of said conductive pattern after the squeeze.
A coil-shaped flexible printed circuit board having a prescribed outer diameter comprising:
- a coiled base sheet of synthetic resin having a temperature to form a complete bridged-state therein;
- a coiled conductive circuit pattern made of conductive metal formed on said base sheet for exerting a coiling force on said base sheet;
- and
- a coiled insulating layer formed on said base sheet to cover said conductive pattern;
- said base sheet having been coiled when said base sheet formed semi-bridged state and subsequently heat-treated at the temperature to form a complete-bridged state after being coiled,
- wherein said coiling force exerted by said conductive pattern causes said flexible printed circuit board to assume said coil shape.
A flexible printed circuit board having a coil shape with a prescribed outer diameter, said flexible printed circuit board comprising:
- a base layer;
- conductive pattern means, disposed on said base layer, for conducting electricity and for exerting a bending force on said base layer;
- and
- an insulation layer disposed on a side of said conductive pattern means opposite said base layer;
- whereby said bending force exerted by said conductive pattern means causes said flexible printed circuit board to assume said coil shape.
Dependencies are inferred from the claim text.