# US 5,708,198 A · Ferrous particle counter

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- Number: US 5,708,198 A
- Document ID: US5708198A
- Status: Granted
- Kind: A
- Application number: 08/647,335
- Filed: 1996-05-09
- Granted: 1998-01-13
- Earliest claimed: 1994-03-17
- Assignees: Diagnetics, Inc.
- Inventors: James C. Fitch; Stuart D. Bents
- Web page: https://patentgrep.com/patent/US5708198A

## CPC

- G01N 15/0656: {using electric, e.g. electrostatic methods or magnetic methods (by investigating individual particles G01N15/1031, G01N15/12)}
- G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q)

## Abstract

A method of and apparatus for determining ferrous particle counts in a fluid within a machine fluid system. In a sequential process, a solid particle count in a fluid above at least one given particle size is determined to determine particle size distribution. Ferrous particles are separated from the fluid and a solid particle count in the fluid above at least one given particle size is again measured to determine the solid contamination level of non-ferrous particles only. The solid particle count is compared with the non-ferrous particle count to determine the ferrous particle count above at least one given particle size to determine particle size distribution in said machine fluid system caused by wear.

## Claims

### Claim 1

A method of determining ferrous particle contamination in a fluid within a machine fluid system caused by wear, which method comprises:
a. determining particle size distribution by counting solid particle contamination in a portion of said fluid to determine a solid contamination particle count above at least one given particle size;
b. separating ferrous particles from a portion of said fluid by passing through a ferrous mesh media magnetized by a magnetic field;
c. determining particle size distribution by counting solid particle contamination in said portion of fluid after separating said ferrous particles to determine a non-ferrous solid contamination particle count above at least one given particle size; and
d. determining particle size distribution by comparing said solid contamination distribution with said non-ferrous solid contamination distribution to determine a ferrous particle distribution above at least one given particle size in said machine fluid system caused by wear.

### Claim 2 (depends on 1)

A method of determining ferrous particle contamination as set forth in claim 1 wherein a portion of fluid from said fluid system is allowed to pass through a separator chamber containing a ferrous mesh media which is magnetized by said magnetic field.

### Claim 3 (depends on 2)

A method of determining ferrous particle contamination as set forth in claim 2 wherein said separator chamber is connected by a sampling probe to said fluid system so that fluid from said system will pass through said probe and through said chamber.

### Claim 4 (depends on 1)

A method of determining ferrous particle contamination as set forth in claim 1 wherein said magnetic field is induced by a permanent magnet outside of said separator chamber.

### Claim 5 (depends on 1)

A method of determining ferrous particle contamination as set forth in claim 1 wherein said magnetic field is induced by an electromagnet outside of said separator chamber.

### Claim 6 (depends on 1)

A method of determining ferrous particle contamination as set forth in claim 1 wherein said solid particle and said non-ferrous solid contamination levels are measured by flow decay rates of said fluid.

### Claim 7 (depends on 1)

A method of determining ferrous particle count as set forth in claim 1 wherein said first and said second solid contamination levels are compared through a central processing unit.

### Claim 8

A method of determining ferrous particle contamination in a fluid within a machine fluid system caused by wear, which method comprises:
a. separating ferrous particles from a first portion of said fluid by passing through a ferrous mesh media magnetized by a magnetic field;
b. determining particle size distribution by counting solid particle contamination in said first portion of fluid after removing said ferrous particles to determine a first solid contamination particle count above at least one given particle size;
c. determining particle size distribution by counting solid particle contamination in a second portion of said fluid to determine a second solid contamination particle count above at least one given particle size; and
d. determining particle size distribution by comparing said first solid contamination distribution with said second contamination distribution to determine a ferrous particle distribution above at least one given particle size in said machine fluid system caused by wear.

### Claim 9

An apparatus to determine ferrous particle contamination in a fluid within a machine fluid system caused by wear, which apparatus comprises:
a. means to determine particle size distribution by measuring solid particle contamination in said fluid to determine a first solid contamination particle count above at least one given particle size;
b. means to separate ferrous particles from said fluid by passing through a ferrous mesh media magnetized by a magnetic field;
c. means to determine particle size distribution by measuring solid particle contamination in said fluid after separating said ferrous particles to determine a second solid contamination count above at least one given particle size;
d. means to compare said first solid contamination count with said second contamination count to determine a ferrous particle count above said at least one given particle size; and
e . means to determine a particle size distribution from said ferrous particle count in (d) above at least one given particle size.

### Claim 10 (depends on 9)

An apparatus to determine ferrous particle count in a fluid as set forth in claim 9 wherein said means to separate ferrous particles includes a separator chamber having ferrous mesh media therein and wherein said magnetic field is induced by a magnet outside said separator chamber.

### Claim 11 (depends on 10)

A apparatus to determine ferrous particle count in a fluid as set forth in claim 10 wherein said magnet may be moved in a radial arc to move the magnetic field into or out of the separator chamber.

### Claim 12 (depends on 10)

An apparatus to determine ferrous particle count in a fluid as set forth in claim 10 wherein said separator chamber is formed from a non-ferrous material.

### Claim 13 (depends on 9)

An apparatus to determine ferrous particle count in a fluid as set forth in claim 9 wherein said means to measure solid particle contamination to determine said first and second particle counts includes a filter for passing said fluid there through and a means to determine flow degradation of said fluid.
