# US 5,708,053 A · Silica-filled rubber compositions and the processing thereof

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- Number: US 5,708,053 A
- Document ID: US5708053A
- Status: Granted
- Kind: A
- Application number: 08/698,532
- Filed: 1996-08-15
- Granted: 1998-01-13
- Earliest claimed: 1996-08-15
- Assignees: The Goodyear Tire & Rubber Company
- Inventors: George Jalics; Adel Farhan Halasa; David John Zanzig
- Web page: https://patentgrep.com/patent/US5708053A

## CPC

- C08C 19/44: of polymers containing metal atoms exclusively at one or both ends of the skeleton
- C08K 9/08: Ingredients agglomerated by treatment with a binding agent
- Y10S 152/905: Tread composition
- C08C: TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)
- Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS

## Abstract

The present invention relates to silica-filled rubber compositions and their method of processing. The rubber compositions contain a mixture of 10 to 150 phr of a particulate precipitated silica having dispersed thereon, from 1 to 20 percent by weight based upon the weight of the silica, of a silane-modified elastomer.

## Claims

### Claim 1

A method of processing a silica-filled rubber composition which comprises mixing
(i) 100 parts by weight of at least one sulfur-vulcanizable elastomer selected from conjugated diene homopolymers and copolymers and from copolymers of at least one conjugated diene and aromatic vinyl compound; and
(ii) 10 to 150 phr of a particulate precipitated silica having dispersed thereon from 1 to 20 percent by weight, based upon the weight of the silica, of a silane-modified elastomer, wherein said silane-modified elastomer is obtained by reacting an active terminal of a resulting living polymer through polymerization of 1,3-butadiene or copolymerization of 1,3-butadiene and styrene in an inert organic solvent in the presence of an organic alkali initiator with a silane compound of the formula
XyWySi(OR.sup.1).sub.z I
wherein X is a halogen selected from the group consisting of chlorine, bromine and iodine; W is an alkylene radical having from 1 to 8 carbon atoms; y is 0 or 1; R.sup.1 is independently selected from the group consisting of alkyl radicals having from 1 to 8 carbon atoms and aryl radicals having from 6 to 24 carbon atoms; and z is 4 when y is 0 and z is 3 when y is 1.

### Claim 2 (depends on 1)

The method of claim 1 wherein said precipitated silica prior to having the silane-modified elastomer dispersed thereon has a BET surface area in the range of from 40 to 600 square meters per gram.

### Claim 3 (depends on 1)

The method of claim 1 wherein said precipitated silica prior to having the silane-modified elastomer dispersed thereon has a dibutylphthalate (DBP) absorption value in a range of from 100 to about 400.

### Claim 4 (depends on 1)

The method of claim 1 wherein said precipitated silica prior to having the silane-modified elastomer dispersed thereon has an average ultimate particle size in the range of from 0.01 to 0.05 micron.

### Claim 5 (depends on 1)

The method of claim 1 wherein said particulate precipitated silica having said silane-modified elastomer dispersed thereon is obtained by reacting said silica in an inert organic solvent in the presence of said silane-modified elastomer.

### Claim 6

A silica-filled rubber composition which is prepared by a process comprising mixing
(i) 100 parts by weight of at least one sulfur-vulcanizable elastomer selected from conjugated diene homopolymers and copolymers and from copolymers of at least one conjugated diene and aromatic vinyl compound; and
(ii) 10 to 150 phr of a particulate-precipitated silica having dispersed thereon from 1 to 20 percent by weight, based upon the weight of the silica, of a silane-modified elastomer, wherein said silane-modified elastomer is obtained by reacting an active terminal of a resulting living polymer through polymerization of 1,3-butadiene or copolymerization of 1,3-butadiene and styrene in an inert organic solvent in the presence of an organic alkali initiator with a silane compound of the formula
XyWySi(OR.sup.1).sub.z
wherein X is a halogen selected from the group consisting of chlorine, bromine and iodine; W is an alkylene radical having from I to 8 carbon atoms; y is 0 or 1; R.sup.1 is independently selected from the group consisting of alkyl radicals having from 1 to 8 carbon atoms and aryl radicals having from 6 to 24 carbon atoms; and z is 4 when y is 0 and z is 3 when y is 1.

### Claim 7 (depends on 6)

The composition of claim 6 wherein said precipitated silica prior to having the silane-modified elastomer dispersed thereon has a BET surface area in the range of from 40 to 600 square meters per gram.

### Claim 8 (depends on 7)

The composition of claim 7 wherein said precipitated silica prior to having the silane-modified elastomer dispersed thereon has a dibutylphthalate (DBP) absorption value in a range of from 100 to about 400.

### Claim 9 (depends on 7)

The composition of claim 7 wherein said precipitated silica prior to having the silane-modified elastomer dispersed thereon has an average ultimate particle size in the range of from 0.01 to 0.05 micron.

### Claim 10 (depends on 7)

The composition of claim 7 wherein R.sup.1 is an alkyl radical having four carbon atoms, R.sup.2 is hydrogen, R.sup.3 is an alkyl radical having one carbon atoms and n is 3.

### Claim 11 (depends on 6)

The composition of claim 6 wherein said particulate precipitated silica having said silane-modified elastomer dispersed thereon is obtained by reacting said silica in an inert organic solvent in the presence of said silane-modified elastomer.

### Claim 12 (depends on 6)

The composition of claim 6 which is vulcanized.

### Claim 13 (depends on 12)

The composition of claim 12 which is in the form of a pneumatic tire, belt or hose.

### Claim 14 (depends on 13)

The composition of claim 13 which is in the form of a pneumatic tire.

### Claim 15

A method of reducing the energy required in mixing a silica-filled rubber composition which comprises mixing
(i) 100 parts by weight of at least one sulfur-vulcanizable elastomer selected from conjugated diene homopolymers and copolymers and from copolymers of at least one conjugated diene and aromatic vinyl compound; and
(ii) 10 to 150 phr of a particulate precipitated silica having dispersed thereon from 1 to 20 percent by weight, based upon the weight of the silica of a silane-modified elastomer, wherein said silane-modified elastomer is obtained by reacting an active terminal of a resulting living polymer through polymerization of 1,3-butadiene or copolymerization of 1,3-butadiene and styrene in an inert organic solvent in the presence of an organic alkali initiator with a silane compound of the formula
XyWySi(OR.sup.1).sub.z
wherein X is a halogen selected from the group consisting of chlorine, bromine and iodine; W is an alkylene radical having from 1 to 8 carbon atoms; y is 0 or 1; R.sup.1 is independently selected from the group consisting of alkyl radicals having from 1 to 8 carbon atoms and aryl radicals having from 6 to 24 carbon atoms; and z is 4 when y is 0 and z is 3 when y is 1.
