# US 5,707,204 A · Stacking apparatus

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- Number: US 5,707,204 A
- Document ID: US5707204A
- Status: Granted
- Kind: A
- Application number: 08/544,653
- Filed: 1995-10-18
- Granted: 1998-01-13
- Earliest claimed: 1995-10-18
- Assignees: Mitek Holdings, Inc.
- Inventors: Christopher Lynn Haase
- Web page: https://patentgrep.com/patent/US5707204A

## CPC

- B65G 57/00: Stacking of articles (B65G60/00 takes precedence; feeding, piling or stacking sheets B65H)
- B65G: TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS (packaging B65B; handling thin or filamentary materials, e.g. paper sheets or thread, B65H; cranes B66C; portable mobile or lifting or hauling appliances, e.g. hoists, B66D; devices for lifting or lowering goods for loading or unloading purposes, e.g. fork-lift trucks, B66F9/00; emptying bottles, jars, casks, barrels or similar containers, not otherwise provided for, B67C9/00; delivering or transferring liquids B67D; filling or discharging vessels for liquefied, solidified or compressed gases F17C; pipe-line systems for fluids F17D)

## Abstract

Stacking apparatus includes an article feeder which feeds articles, such as cut boards, to support fingers on which a stack of boards is formed. The support fingers transfer a single stack containing a predetermined number of boards down to a stack conveyor which transport the stack to a collection area. Other support fingers may be used to form a second stack at the same time the first stack is being transported by the stack conveyor to the collection area. Stops are used to retain the boards as they are dropped onto the support fingers. The stops are free of connection to the support fingers and the stack conveyor such that the stacks are moved freestanding to the collection area.

## Claims

### Claim 1

Apparatus for stacking articles comprising:
an article feeder constructed for receiving and transporting articles to be stacked;
support means for receiving articles from the article feeder one at a time and one after another to form a stack on said support means and for transporting the stack of articles, said support means and the article feeder being capable of generally vertical motion relative to each other to permit articles to be stacked on top of each other as they are fed off of the article feeder and onto said support means;
stop means for engaging articles fed off of the article feeder to retain the articles on said support means, said stop means being mounted on the apparatus independently of said support means such that said stop means does not move with said support means as it transports the stack of articles;
a stack conveyor located below the article feeder and constructed for conveying stacks formed on said support means to a location remote from the article feeder and said support means, said support means being capable of movement below the stack conveyor for depositing stacks of articles formed on said support means on the stack conveyor, and means for receiving stacks from the stack conveyor for forming a collection of stacks, said receiving means including a first member and a second member, said receiving means being capable of tilting to raise the first member for lifting the collection of stacks and urging the stacks against the second member thereby to tighten the engagement of the stacks with each other in the collection.

### Claim 2 (depends on 1)

Apparatus as set forth in claim 1 further comprising means for automatically binding together the collection of stacks.

### Claim 3

Apparatus for stacking articles comprising:
an article feeder constructed for receiving and transporting articles to be stacked;
support means for receiving articles from the article feeder one at a time and one after another to form a stack on said support means and for transporting the stack of articles, said support means and the article feeder being capable of generally vertical motion relative to each other to permit articles to be stacked on top of each other as they are fed off of the article feeder and onto said support means;
stop means for engaging articles fed off of the article feeder to retain the articles on said support means, said stop means being mounted on the apparatus independently of said support means such that said stop means does not move with said support means as it transports the stack of articles;
said support means comprising an elevator associated with each of the fingers, each elevator mounting one of the fingers for generally linear movement horizontally outwardly from a position retracted within the elevator to a position extended from the elevator in which the finger is disposed for receiving articles to be stacked thereon, for movement generally vertically downwardly in the extended position for forming the stack and transporting the stack to the stack conveyor, and for generally linear movement horizontally from the extended position back to the retracted position within the elevator.

### Claim 4 (depends on 3)

Apparatus as set forth in claim 3 wherein the elevator mounts the finger for movement around a circuit, the finger maintaining substantially horizontal orientation as it travels around the circuit.

### Claim 5

Article stacking apparatus for stacking elongate articles having a length and a width, the apparatus comprising:
a article feeder constructed for receiving and transporting the elongate articles to be stacked;
support means for receiving the elongate articles from the article feeder one at a time and one after another to form a stack on said support means and for transporting the stack of articles, said support means and the article feeder being capable of generally vertical motion relative to each other to permit articles to be stacked on top of each other as they are fed off of the article feeder and onto said support means;
spaced apart stops for engaging articles fed off of the article feeder along the lengths of the articles to retain the articles on said support means, the stops being mounted on the apparatus independently of said support means such that the stops do not move with said support means as it transports the stack of articles, each stop being positioned a distance greater than the width of each article from the article feeder, but less than a distance twice the width of each article from the feeder such that the stops permit formation of only a single stack of articles on said support means at a time.

### Claim 6 (depends on 5)

Apparatus as set forth in claim 5 wherein said stop means comprises at least two stands, a beam supported between the stands and extending generally across the stacking apparatus, and at least one stop mounted on the beam.

### Claim 7 (depends on 5)

Apparatus as set forth in claim 5 further comprising a stack conveyor located below the article feeder and constructed for conveying stacks formed on said support means to a location remote from the article feeder and said support means, said support means being capable of movement below the stack conveyor for depositing stacks of articles formed on said support means on the stack conveyor.

### Claim 8 (depends on 7)

Apparatus as set forth in claim 7 wherein the stack conveyor is free of vertical supports to engage the stack of articles deposited thereon.

### Claim 9 (depends on 7)

Apparatus as set forth in claim 7 wherein the stack conveyor comprises means for conveying a stack of articles, said conveying means extending in a circuit and having an upper reach movable in a forward direction for holding the stack of articles and a lower reach movable in a generally rearward direction.

### Claim 10 (depends on 9)

Apparatus as set forth in claim 9 further comprising a controller operable to cause the upper reach of said conveying means to move in said forward direction at the same time the article feeder is feeding articles to said support means whereby the apparatus may form a second stack of articles at the same time a first stack of articles is being conveyed by the stack conveyor to a location remote from the article feeder.

### Claim 11 (depends on 5)

Apparatus as set forth in claim 5 wherein the steps are adjustable in a generally horizontal direction for use in stacking articles of different sizes.

### Claim 12 (depends on 11)

Apparatus as set forth in claim 11 further comprising a controller for controlling an adjustment of the steps according to the size of article to be stacked.

### Claim 13 (depends on 12)

Apparatus as set forth in claim 12 wherein said support means comprises a plurality of fingers located at spaced apart locations, each finger being located generally adjacent to one of the stops.

### Claim 14 (depends on 5)

Apparatus as set forth in claim 5 wherein said support means comprises a plurality of spaced apart support fingers adapted for supporting the stack of articles between the fingers.

### Claim 15 (depends on 14)

Apparatus as set forth in claim 14 further comprising a stack conveyor located below the article feeder and constructed for conveying stacks formed on the fingers to a location remote from the article feeder and the fingers, the fingers and stack conveyor being constructed to permit the fingers to move below the stack conveyor for depositing stacks of articles formed on said support means on the stack conveyor.

### Claim 16 (depends on 14)

Apparatus as set forth in claim 14 wherein said support means further comprises an elevator associated with each of the fingers, each elevator mounting one of the fingers for movement generally horizontally outwardly from a position retracted within the elevator to a position extended from the elevator in which the finger is disposed for receiving articles to be stacked thereon, for movement generally vertically downwardly in the extended position for forming the stack and transporting the stack to the stack conveyor, and for movement generally horizontally from the extended position back to the retracted position within the elevator.

### Claim 17 (depends on 15)

Apparatus as set forth in claim 15 wherein the stack conveyor comprises a plurality of spaced apart conveyor members, each of said conveyor members extending in a circuit and having an upper reach movable in a forward direction for holding the stack of articles and a lower reach movable in a generally rearward direction, the conveyor members being offset from the fingers whereby the fingers are movable below the upper reaches of the conveyor members for depositing the stack of articles on at least two of the conveyor members.
