# US 5,705,466 A · High bulk density granular detergents containing a percarbonate bleach and a powdered silicate

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- Number: US 5,705,466 A
- Document ID: US5705466A
- Status: Granted
- Kind: A
- Application number: 08/586,865
- Filed: 1996-01-24
- Granted: 1998-01-06
- Earliest claimed: 1993-08-17
- Assignees: The Procter & Gamble Company
- Inventors: Gerard Marcel Baillely; Thomas Edward Cook
- Web page: https://patentgrep.com/patent/US5705466A

## CPC

- C11D 17/065: {High-density particulate detergent compositions}
- C11D 3/08: Silicates
- C11D 3/3907: {Organic compounds}
- C11D 3/3942: {Inorganic per-compounds (C11D3/3902 takes precedence)}
- C11D 17/0039: {Coated compositions or coated components in the compositions, (micro)capsules}
- C11D: DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL

## Abstract

A granular detergent composition having a bulk density of at least 650 g/l and comprising at least 5% by weight of anionic surfactants, nonionic surfactants, or mixtures thereof, and further comprising: i) from 2% to 50% by weight of granular alkalimetal percarbonate, ii) from 0.7% to 20% by weight of powdered silicate, and wherein silicate particles having a particle size diameter of less than 425 micrometers comprise at least 0.7% by weight of the composition.

## Claims

### Claim 1

A granular detergent composition having a bulk density of at least 650 g/l and comprising at least 5% by weight of anionic surfactants, nonionic surfactants, or mixtures thereof, and further comprising:
i) from 2% to 50% by weight of granular alkali metal percarbonate having a particle size range of from 100 micrometers to 1500 micrometers; and
ii) from 0.7% to 20% by weight of an amorphous sodium silicate having an SiO.sub.2 :Na.sub.2 O molar ratio of less than 3.3:1 said amorphous sodium silicate being in powdered form;
wherein sodium silicate particles having a particle size diameter of less than 425 micrometers comprise at least 0.7% by weight of the composition.

### Claim 2 (depends on 1)

A granular composition according to claim 1 wherein said composition further comprises at least 0.5% by weight of a peracid precursor selected from the group consisting of tetraacetyl methylene diamine, tetraacetyl ethylene diamine, tetraacetyl hexylene diamine, 2-phenyl 4h-3 1-benzoxazin-4-one, acyloxybenzene sulphonates, benzoylcaprolactam, benzoyloxybenzene sulphonate and mixtures thereof.

### Claim 3 (depends on 1)

A granular composition according to claim 1 wherein sodium silicate particles having a particle size of diameter less than 425 micrometers comprise at least 1% by weight of the composition.

### Claim 4 (depends on 3)

A granular composition according to claim 3 wherein said amorphous sodium silicate has a ratio of SiO.sub.2 :Na.sub.2 O of less than 2.4.

### Claim 5 (depends on 1)

A granular composition according to claim 1 wherein said percarbonate is coated with a coating material which comprises a soluble salt other than said amorphous sodium silicate and wherein the weight ratio of the coating material to percarbonate is in the range of from 1:200 to 1:4.

### Claim 6 (depends on 5)

A granular composition according to claim 5 wherein said coating material is selected from the group consisting of carbonates, sulphates, citrates, silicates other than said amorphous sodium silicate, water-soluble anionic surfactants and mixtures thereof.

### Claim 7 (depends on 6)

A granular composition according to claim 6 wherein said coating material is a mixture of sodium carbonate and sodium sulphate.

### Claim 8 (depends on 5)

A granular composition according to claim 5 where said percarbonate is coated with an amount of a second sodium silicate other than said amorphous sodium silicate, wherein the level of second sodium silicate coating the percarbonate is no more than 2.2% by weight of the percarbonate.

### Claim 9 (depends on 1)

A granular composition according to claim 1 wherein said composition comprises from 10% to 30% by weight percarbonate, and less than 3% by weight perborate monohydrate.

### Claim 10 (depends on 1)

A composition according to claim 1 wherein the amorphous sodium silicates have a surface area of greater than 0.05 m.sup.2 /cc, and a porosity of greater than 6.5%.

### Claim 11 (depends on 2)

A composition according to claim 2 wherein the peracid precursor is dry blended in the detergent composition and has a particle range of from 300 micrometers to 1500 micrometers.

### Claim 12 (depends on 5)

A granular composition according to claim 5 wherein said coating material is selected from the group consisting of carbonates, sulphates, citrates, water-soluble anionic surfactants and mixtures thereof.

### Claim 13

A granular detergent composition comprising:
i) from 2% to 50%, by weight of the composition, crystalline alkali metal percarbonate having a particle size range of from 100 micrometers to 1500 micrometers; and
ii) from 1% to 20%, by weight of the composition, powdered amorphous sodium silicates having a SiO.sub.2 :Na.sub.2 O ratio of less than 3.3:1;
wherein the bulk density of the composition is at least 650 g/l; sodium silicate particles having a particle size diameter of less than 425 micrometers comprise at least 0.7% by weight of the composition; and the composition comprises less than 3% by weight perborate monohydrate.

### Claim 14 (depends on 13)

A composition according to claim 13 further comprising from 0.5% to 5% by weight of the composition, peroxyacid bleach precursor.

### Claim 15 (depends on 13)

A composition according to claim 13 wherein the percarbonate is coated with a coating material selected from the group consisting of sodium sulphate, sodium carbonate, sodium citrate, linear benzene sulphonate, alkyl ether sulphate, magnesium silicate, and mixtures thereof; and wherein the weight ratio of the coating material to percarbonate is from 1:200 to 1:4.

### Claim 16 (depends on 12)

A composition according to claim 12 further comprising sodium aluminosilicate zeolite of the formula:
Na.sub.z {(AlO.sub.2).sub.z (SiO.sub.2).sub.y }.xH.sub.2 O
wherein z and y are at least 6, the molar ratio of z to y is from 1.0 to 0.05, and x is at least 5; and wherein the sodium aluminosilicate zeolite has a particle size diameter of from 0.1 to 10 micrometers, a calcium ion exchange capacity of at least 200 mg equivalent of CaCO.sub.3 water hardness/g of aluminosilicate, and a calcium ion exchange rate of at least 130 mg equivalent of CaCO.sub.3 /liter/minute/(g/liter).

### Claim 17 (depends on 14)

A composition according to claim 14 wherein at least 90% by weight of the bleach precursor has a particle size of less than 150 micrometers.

### Claim 18 (depends on 13)

A composition according to claim 13 wherein the powdered sodium silicate is dry mixed in the granular detergent.
