# US 5,705,105 A · Process for making optical disk substrates

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- Number: US 5,705,105 A
- Document ID: US5705105A
- Status: Granted
- Kind: A
- Application number: 08/756,798
- Filed: 1996-11-26
- Granted: 1998-01-06
- Earliest claimed: 1994-06-20
- Assignees: Matsushita Electric Industrial Co., Ltd.
- Inventors: Kazuo Inoue
- Web page: https://patentgrep.com/patent/US5705105A

## CPC

- B29C 45/263: {with mould wall parts provided with fine grooves or impressions, e.g. for record discs}
- B29C 45/561: {Injection-compression moulding}
- B29C 45/762: {the sequence of operations of an injection cycle}
- B29C 45/77: of velocity or pressure of moulding material
- B29C 2045/5625: {Closing of the feed opening before or during compression}
- Y10S 425/81: Sound record
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS

## Abstract

A process for producing high-density thin type optical disk substrates having good replicability and birefringence sufficient for practical use. In filling the resin into the cavity, the stress on the resin is reduced by controlling the relation of the cavity width and the injection compression force to reduce birefringence. Further, the mirror surface of the mold is maintained at a certain temperature to facilitate the resin flow and a good replicability and reduction of birefringence is achieved by terminating the resin filling and starting the compression process at the time at which the pressure of the resin filling is at a minimum.

## Claims

### Claim 1

A process for producing an optical disk substrate comprising the steps of injecting molten resin into a cavity having an inflow port formed between a pair of molds and narrowing the width of the cavity by compressing the molds, wherein the inflow port through which the melted resin is filled into the cavity is closed and the compression operation is started in the period between 0 second and 0.3 second after a point at which the pressure of the resin in the cavity is at a minimum.

### Claim 2 (depends on 1)

The process for producing an optical disk substrate according to claim 1, wherein at least one of the molds has a stamper and at least the mirror surface temperature of the mold in which the stamper is installed is controlled to be lower than the glass transition temperature by 5 K to 25 K.

### Claim 3 (depends on 1)

The process for producing an optical disk substrate according to claim 1, wherein a means to dry the resin before melting is further installed.