# US 5,703,280 A · Method and apparatus for checking waterproof connectors for waterproofness

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- Number: US 5,703,280 A
- Document ID: US5703280A
- Status: Granted
- Kind: A
- Application number: 08/752,600
- Filed: 1996-11-19
- Granted: 1997-12-30
- Earliest claimed: 1995-02-17
- Assignees: Yazaki Corporation
- Inventors: Toshinori Igura; Masaru Fukuda
- Web page: https://patentgrep.com/patent/US5703280A

## CPC

- H01R 13/5219: {Sealing means between coupling parts, e.g. interfacial seal}
- G01M 3/26: by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01R 31/69: of terminals at the end of a cable or a wire harness; of plugs; of sockets, e.g. wall sockets or power sockets in appliances
- H01R 43/005: {for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing}
- H01R 2201/20: for testing or measuring purposes
- Y10S 439/912: with testing means
- Y10T 29/49004: including measuring or testing of device or component part
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- G01M: TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01R: MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES (indicating correct tuning of resonant circuits H03J3/12)
- Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A waterproof connector is checked for waterproofness, which waterproof connector has a terminal-accommodating chamber into which a terminal is inserted and which is sealed with a waterproofing rubber stopper through which an insulated wire attached to the terminal passes. A connector-holding block of a waterproofness-checking jig engages in a watertight manner with the connector-fitting side of the waterproof connector, followed by depressurizing the waterproof connector with an ejector and comparing the pressure inside the waterproof connector with a reference pressure to determine the presence or non-presence of a leakage. Owing to the depressurization of the waterproof connector, the terminal, if inserted incomplete, is moved into a fully-inserted position in the connector housing in one piece with the waterproofing rubber stopper. A waterproof connector can be easily and reliably checked for waterproofness without making errors, while remedying incomplete insertion of a terminal.

## Claims

### Claim 1

A method of checking a waterproof connector for waterproofness comprising a connector housing with a terminal-accommodating chamber formed therein into which a terminal attached to an end of an insulated wire has been inserted from a first side of said connector housing, said terminal-accommodating chamber having been sealed by a waterproofing rubber stopper through which said insulated wire passes, said method comprising the steps of:
engaging a connector-holding block in a watertight manner with a second side of said connector housing at which said connector is fitted with a mating connector; and
depressurizing an interior of said connector through said connector-holding block,
wherein during said depressurization of the interior of said connector, said terminal, if inserted incomplete, is sucked in one piece with said waterproofing rubber stopper into a fully-inserted position.

### Claim 2

An apparatus for checking a waterproof connector for waterproofness comprising a connector housing with a terminal-accommodating chamber formed therein into which a terminal attached to an end of an insulated wire has been inserted from a first side of said connector housing, said terminal-accommodating chamber having been sealed by a waterproofing rubber stopper through which said insulated wire passes, said apparatus comprising:
a waterproofness checking jig having a connector-holding block for engaging in a watertight manner with a second side of said connector at which said connector is fitted with a mating connector; and
means for depressurizing an interior of said connector through said connector-holding block and means for holding the interior of said connector in the depressurized state,
wherein during depressurization of the interior of said connector, said terminal, if inserted incompleted, is sucked in one piece with said waterproofing rubber stopper into a fully-inserted position.

### Claim 3 (depends on 2)

An apparatus according to claim 2, wherein said connector-holding block is provided with a conductive pin for contact with said terminal to check said terminal for continuity, and wherein in the state where said connector-holding block engages in a watertight manner with said connector and where the depressurization of said connector has not yet been effected, said terminal is located forwardly of said conductive pin and remains not contacted with said conductive pin within limits of an engagement play between said terminal and a resilient locking lance provided in said connector housing for locking said terminal, and during the depressurization of the interior of said connector, said terminal is brought into contact with said conductive pin.

### Claim 4 (depends on 3)

An apparatus according to claim 3, wherein a distance from said conductive pin to an engagement projection of said resilient locking lance is set larger than a distance from a front end of said terminal to an engagement hole in said terminal in which said engagement projection engages.