Aqueous anionic poly (urethane/urea) dispersions
AssigneeH.B. Fuller Licensing & Financing, Inc.
InventorsYoulu Duan, Michael J. Dochniak, Sonja Stammler
Life of this patent
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Abstract
Sulfonated polyester polyols and mixtures of sulfonated polyester polyols and hydroxy carboxylic acids are used to prepare improved aqueous anionic poly(urethane/urea) dispersions with a high crystallization rate, low heat activation temperature, high green strength, stability at low pH, which show good compatibility with other water based polymers and with crosslinkers. The aqueous anionic poly(urethane/urea) dispersions have high heat resistance after curing or blending with a crosslinker.
Claims30
A stable aqueous dispersion of an anionic poly(urethane/urea) polymer, the poly(urethane/urea) polymer comprising the reaction product in aqueous dispersion of an isocyanate terminated polyurethane prepolymer and at least one amine functional chain extender or chain terminator compound, wherein
- the isocyanate terminated polyurethane prepolymer comprises the reaction product of a polyisocyanate component comprising a diisocyanate, with a polyol component, the polyol component providing both carboxylate groups and sulfonate groups and comprises:
- at least one sulfonated polyester;
- and
- at least one hydroxy carboxylic acid of the formula:
- (HO).sub.x R(COOH).sub.y
- wherein R represents a straight or branched, hydrocarbon radical containing 1 to 12 carbon atoms, and x and y represent values from 1 to 3, provided, however, that when the value of x is 1, an amount of moles of trifunctional isocyanate equal to the number of moles of said hydroxy carboxylic acid in which x is 1 is employed in the polyisocyanate component and when x is 3, an amount of moles of monofunctional isocyanate equal to the number of moles of said hydroxy carboxylic acid in which x is 3 is employed;
- and
- the carboxylate and sulfonate groups of said isocyanate prepolymer are anionic, having counter-ions provided by neutralization with an alkali hydroxide or a tertiary amine prior to, or simultaneous with, said reaction of said prepolymer and said amine functional chain extender or terminator.
A stable aqueous dispersion of an anionic polyurethane polymer, the polyurethane polymer comprising the reaction product in aqueous dispersion of an isocyanate terminated polyurethane prepolymer and at least one amine functional chain extender compound, wherein
- the isocyanate terminated polyurethane prepolymer comprises the reaction product of a polyisocyanate component comprising at least 50% by weight 1,6-hexamethylenediisocyanate, with a polyol component, the polyol component providing both carboxylate groups and sulfonate groups and comprising:
- at least one sulfonated polyester;
- and
- at least one dihydroxy carboxylic acid;
- the carboxylate and sulfonate groups of said isocyanate prepolymer are anionic, having counter-ions provided by neutralization with an alkali hydroxide or a tertiary amine prior to, or simultaneous with, said reaction of said prepolymer and said amine functional chain extender;
- and
- the polyurethane polymer when dried has a crystallization rate of at least 54%.
Dependencies are inferred from the claim text.