# US 5,702,612 A · Method and apparatus for flotation separation

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- Number: US 5,702,612 A
- Document ID: US5702612A
- Status: Granted
- Kind: A
- Application number: 08/504,819
- Filed: 1995-07-20
- Granted: 1997-12-30
- Earliest claimed: 1995-07-20
- Assignees: University of Kentucky Research Foundation
- Inventors: Xiang-Huai Wang
- Web page: https://patentgrep.com/patent/US5702612A

## CPC

- C02F 1/24: by flotation (C02F1/465 takes precedence)
- B03D 1/028: {Control and monitoring of flotation processes; computer models therefor}
- B03D 1/1406: {with special arrangement of a plurality of flotation cells, e.g. positioning a flotation cell inside another}
- B03D 1/1431: {Dissolved air flotation machines}
- B03D 1/1475: {Flotation tanks having means for discharging the pulp, e.g. as a bleed stream}
- B03D 1/24: Pneumatic {(mixing gases or vapours with liquids B01F23/20)}
- C02F: TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE (separation in general B01D; special arrangements on waterborne vessels of installations for treating water, waste water or sewage, e.g. for producing fresh water, B63J; adding materials to water to prevent corrosion C23F; treating radioactively-contaminated liquids G21F9/04; regeneration of reactants for recirculation into processes, see the relevant places for the processes)
- B03D: FLOTATION; DIFFERENTIAL SEDIMENTATION (sedimentation in general B01D21/00; in combination with other separation of solids B03B; sink-float separation B03B5/28; detergents, soaps C11D)

## Abstract

A flotation method and apparatus for separating a selected constituent from an effluent of an industrial process is provided. The apparatus includes a conditioning tank and a flotation cell. The conditioning tank allows mixing a flotation reagent with an effluent and includes a mechanism for also dissolving gas in the effluent within the conditioning tank. The flotation cell includes a dissolved gas flotation chamber having an overflow for recovering the selected constituent and a tailings drain. In addition, the flotation cell also includes an added gas flotation chamber having a sparger for injecting gas into the effluent, an overflow for recovering the selected constituent and a tailings drain.

## Claims

### Claim 1

A method of separating a selected constituent from an effluent of an industrial process comprising the steps of:
mixing the effluent with a flotation reagent;
dissolving gas into the effluent;
introducing a resulting effluent, flotation reagent and dissolved gas mixture into a third chamber of a flotation cell acting as a rougher separator in fluid communication with a first chamber of the flotation cell under conditions promoting a release of dissolved gas as microbubbles in the mixture, said third chamber having a longitudinal axis extending at an angle substantially perpendicular to a longitudinal axis of said first chamber;
recovering floated selected constituent from the first chamber and delivering non-floated tailings from the first chamber to a second chamber of the flotation cell;
sparging gas into the non-floated tailings delivered to the second chamber; and
recovering the selected constituent from the non-floated tailings being processed in the second chamber.

### Claim 2 (depends on 1)

The method set forth in claim 1, wherein said introducing of the mixture into the first chamber is completed at a rate of between substantially 2-20 lpm.

### Claim 3 (depends on 2)

The method set forth in claim 2, wherein said introducing the mixture into the third chamber is completed at a rate of between substantially 2-10 lpm.

### Claim 4 (depends on 3)

The method set forth in claim 3, wherein said sparging of gas into the second chamber is completed at a rate of between substantially 0.2-3.5 liters of gas per minute.

### Claim 5

A flotation apparatus for separating a selected constituent from an effluent of an industrial process, comprising:
a conditioning tank for mixing flotation reagent with the effluent;
means for dissolving gas in the effluent;
(1) a dissolved gas flotation chamber for completing dissolved gas flotation under otherwise quiescent conditions, said dissolved gas flotation chamber including an overflow for recovering the selected constituent and a tailings drain;
(2) a sparged gas flotation chamber for completing sparged gas flotation, said sparged gas flotation chamber including a means for sparging gas into the tailings from the dissolved gas flotation chamber, an overflow for recovering the selected constituent and a tailings drain; and
(3) conduit means for feeding a mixture of effluent and flotation reagent from said conditioning tank to said dissolved gas flotation chamber and tailings from said dissolved gas flotation chamber to said sparged gas flotation chamber.

### Claim 6 (depends on 5)

The apparatus set forth in claim 5, wherein said gas dissolving means is a pressurized gas source for delivering gas under pressure to said conditioning tank.

### Claim 7 (depends on 5)

The apparatus set forth in claim 5, further including a rougher separator chamber in fluid communication with said dissolved gas flotation chamber, said rougher separator chamber having a longitudinal axis extending substantially perpendicular to a longitudinal axis of said dissolved gas flotation chamber.

### Claim 8 (depends on 7)

The apparatus set forth in claim 7, wherein said dissolved gas flotation chamber and said sparged gas flotation chamber are concentrically disposed relative to each other.

### Claim 9 (depends on 7)

The apparatus set forth in claim 7, wherein said dissolved gas flotation chamber, said injected gas flotation chamber and said rougher separator chamber have a relative volume ratio of between 1:10:1 to 1:10:4.

### Claim 10 (depends on 5)

The apparatus set forth in claim 5, wherein said sparging means is a sparger for producing bubbles having a size of substantially 400-900 .mu.m .
