# US 5,701,644 A · Method for producing self-crimping polymer bi-component fibers

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- Number: US 5,701,644 A
- Document ID: US5701644A
- Status: Granted
- Kind: A
- Application number: 08/642,960
- Filed: 1996-05-06
- Granted: 1997-12-30
- Earliest claimed: 1995-05-11
- Assignees: EMS-Inventa AG
- Inventors: Werner Kaegi; Werner Stibal; Gunther Schaech; Rainer Straub; Gerhard Schmidt
- Web page: https://patentgrep.com/patent/US5701644A

## CPC

- D21H 15/10: Composite fibres
- D01F 8/12: with at least one polyamide as constituent
- D01F 8/14: with at least one polyester as constituent
- D02G 1/18: by combining fibres, filaments, or yarns, having different shrinkage characteristics {(D02G1/004 takes precedence)}
- D02J 1/22: Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch (stretch spinning D01D5/12)
- D21H 13/24: Polyesters
- D21H 13/26: Polyamides; Polyimides
- D21H: PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D01F: CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D02G: CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02J: FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE (curling or crimping D02G; by treatment with liquids, gases or vapours D06B; finishing other than by liquid treatment, of yarns in warp or sheet form D06C; for chemical matters, see D06L, D06M, D06P, D06Q; treatment during rope-making, apparatus for treating ropes auxiliary to rope-making D07B)

## Abstract

A method for self-crimping of S/S bi-component fibers on a fiber line includes the steps of main drawing, post-drawing on a cold drawing unit, water application in the tensed state and relaxation at the dryer inlet in the compact closed state, which results in fibers with a novel .OMEGA.-shaped crimping structure.

## Claims

### Claim 1

In a method for producing self-crimped bi-component fibers from a tow of bi-component fibers which have been side-by-side spun from bi-component material, comprising
drawing said tow to provide a drawn tow; optionally finishing said drawn tow; then relaxing the drawn and optionally finished tow to provide a relaxed tow; drying and heat setting said, relaxed tow to provide a heat-set tow; and optionally cutting said heat-set tow; the improvement further comprising
post-drawing said drawn tow prior to said optional finishing and said relaxing said post-drawing being carried out in a hot and dry state on a cold drawing unit;
after said post-drawing with said tow being in a tensed state, prior to said relaxing, providing said post-drawn tow with a water coating of between 10 and 30 weight percent, measured prior to relaxation, to provide a water-coated tow;
carrying out said drying of said water-coated tow in a dryer having an inlet; and
carrying out said relaxing of said water-coated tow at the inlet of said dryer while said water-coated tow is in a compact, closed state to provide bi-component fibers having two-dimensional .OMEGA.-crimped bows.

### Claim 2 (depends on 1)

A method in accordance with claim 1, wherein a drawing ratio of maximally 1:100 is used forsaid post-drawing.

### Claim 3 (depends on 1)

A method in accordance with claim 1, wherein a drawing ratio of between 1:005 and 1:050 is used for post- drawing.

### Claim 4 (depends on 1)

A method in accordance with claim 1, wherein finishing is performed by immersion or roller finishing.

### Claim 5 (depends on 1)

A method in accordance with claim 1 wherein said optional finishing is carried out and comprises applying a silicon finish to said post-drawn tow.

### Claim 6 (depends on 1)

A method in accordance with claim 1, wherein said water coating is 15 to 20 weight %.

### Claim 7 (depends on 1)

A method in accordance with claim 1, wherein said bi-component fiber comprises two related polymers-selected from the group consisting of PA 6/PA 66, PET/PBT, PE/PP, PET/co-PET.

### Claim 8 (depends on 7)

A method in accordance with claim 7, wherein said bi-component fiber is PET/co-PET.

### Claim 9 (depends on 8)

A method in accordance with claim 8, wherein said co-PET comprises 4-12 mol % of randomly distributed .OMEGA.-caprolactone.

### Claim 10 (depends on 2)

A method in accordance with claim 2, wherein said water coating is 15 to 20 weight %.

### Claim 11 (depends on 1)

Endless or cut self-crimped bi-component fibers comprising at least 30% of two-dimensional .OMEGA.-crimped bows, producible according to the method of claim 1.

### Claim 12 (depends on 11)

Endless or cut self-crimped bi-component fibers according to claim 11 comprising at least 60% of said two-dimensional .OMEGA.-crimped bows.

### Claim 13 (depends on 2)

Endless or cut self-crimped bi-component fibers comprising at least 30% of two-dimensional .OMEGA.-crimped bows, producible according to the method of claim 2.

### Claim 14 (depends on 13)

Endless or cut self-crimped bi-component fibers according to claim 13 comprising at least 60% of said two-dimensional .OMEGA.-crimped bows.

### Claim 15 (depends on 10)

Endless or cut self-crimped bi-component fibers comprising at least 30% of two-dimensional .OMEGA.-crimped bows, producible according to the method of claim 10.

### Claim 16 (depends on 15)

Endless or cut self-crimped bi-component fibers according to claim 15 comprising at least 60% of said two-dimensional .OMEGA.-crimped bows.

### Claim 17

A method for producing self-crimped polymer bi-component fibers having at least partially two-dimensionally .OMEGA.-crimped bows from spun self-crimpable bi-component fibers in a fiber tow, comprising
drawing said tow on a device comprising plural hot drawing rollers to provide a drawn tow;
post-drawing said drawn tow on a cold drawing unit to produce a post-drawn tow;
applying a water coating of between 10 and 30 weight percent to said post-drawn tow and to provide a water-coated tow;
relaxing said water-coated tow at an inlet of a dryer to provide a relaxed tow;
drying and heat setting said relaxed tow to provide a heat-set tow; and
optionally cutting said heat-set tow.
