# US 5,699,955 A · Method of bonding Ti-alloy members

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- Number: US 5,699,955 A
- Document ID: US5699955A
- Status: Granted
- Kind: A
- Application number: 08/646,483
- Filed: 1996-05-08
- Granted: 1997-12-23
- Earliest claimed: 1995-08-30
- Assignees: Daido Steel Co., Ltd.
- Inventors: Takao Shimizu; Hirotsugu Horio
- Web page: https://patentgrep.com/patent/US5699955A

## CPC

- B23K 20/16: with interposition of special material to facilitate connection of the parts, e.g. material for absorbing or producing gas
- B23K 35/005: {at least one of the workpieces being of a refractory metal}
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM

## Abstract

A method of firmly jointing Ti-alloy members of various shapes such as pipes and rods by solid diffusion bonding. The members are butted and heated under pressure in a non-oxidizing atmosphere, while a Ti-layer is disposed at the interface of butting by either (1) inserting a sheet for bonding made of Ti having a thickness of 500 .mu.m or less between the butted faces, or (2) previously forming a Ti-layer for bonding having a thickness of 1 .mu.m or more on at least one of the butted faces by any method such as vapor deposition.

## Claims

### Claim 1

A method of bonding Ti-alloy members comprising: butting two Ti-alloy members to be bonded with insertion of a Ti-sheet of thickness 500 .mu.m or less between the butted faces of the members; heating the butted faces to a high temperature near but lower than the transformation temperature of the Ti-alloy, in a non-oxidizing atmosphere, while applying pressure of 5 MPa or higher to the butted faces; and holding the members for a period of 3 minutes or longer.

### Claim 2

A method of bonding Ti-alloy members comprising: forming a Ti layer of a thickness of 1 .mu.m or more at least one of the two ends of the two Ti-alloy members to be bonded; butting the faces of the two members; heating the butted faces to a high temperature near but lower than the transformation temperature of the Ti-alloy, in a non-oxidizing atmosphere, while applying pressure of 5 MPa or higher to the butted faces; and holding the members for a period of 3 minutes or longer.

### Claim 3

A method of bonding Ti-alloy members comprising: butting two Ti-alloy members to be bonded with insertion of an intermediate member having Ti-layers of a thickness of 1 .mu.m or more between the butted faces of the two members to be bonded; heating the butted faces to a high temperature near but lower than the transformation temperature of the Ti-alloy, in a non-oxidizing atmosphere, while applying pressure of 5 MPa or higher to the butted faces; and holding the members for a period of 3 minutes or longer.

### Claim 4 (depends on 1)

A method of bonding Ti-alloy members according to claim 1 wherein the Ti-alloy contains an additive element or elements of group I below or additive elements of groups I and II below and the balance being substantially Ti:
I) 30% or less of one or more of Al up to 10%, V up to 25%, Sn up to 15%, Co up to 10%, Cu up to 10%, Ta up to 15%, Mn up to 10%, Hf up to 10%, W up to 10%, Si up to 0.5%, Nb up to 20%, Zr up to 10%, Mo up to 15% and O up to 0.1% (in case of two or more are added, in total); and
II) a combination of 10% or less of one or more (in case of two or more are used, in total) of S 0.1-10%, Se 0.01-10% and Te 0.01-10%; and one or two of REM 0.01-10% and Ca 0.01-10% (in case of two are used, up to 10% in total).

### Claim 5 (depends on 1)

A method of bonding Ti-alloy members according to claim 1 wherein the non-oxidizing atmosphere is an inert gas atmosphere in which O.sub.2 and N.sub.2 contents being both up to 0.01 vol. % at a normal or around normal pressure, or a vacuum under a pressure of 10.sup.-4 Torr or lower.

### Claim 6 (depends on 1)

A method of bonding Ti-alloy members according to claim 1, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 7 (depends on 6)

A method of bonding Ti-alloy members according to claim 6, wherein the high-frequency induction heating is carried out under maintaining temperature of the ends to be heated by measuring the temperature of the heated ends and controlling imposed high-frequency electric power on the basis of the measured temperature.

### Claim 8 (depends on 2)

A method of bonding Ti-alloy members according to claim 2, wherein the Ti-alloy contains an additive element or elements of group I below or additive elements of groups I and II below and the balance being substantially Ti:
I) 30% or less of one or more of Al up to 10%, V up to 25%, Sn up to 15%, Co up to 10%, Cu up to 10%, Ta up to 15%, Mn up to 10%, Hf up to 10%, W up to 10%, Si up to 0.5%, Nb up to 20%, Zr up to 10%, Mo up to 15% and O up to 0.1% (in case of two or more are added, in total); and
II) a combination of 10% or less of one or more (in case of two or more are used, in total) of S 0.1-10%, Se 0.01-10% and Te 0.01-10%; and one or two of REM 0.01-10% and Ca 0.01-10% (in case of two are used, up to 10% in total).

### Claim 9 (depends on 3)

A method of bonding Ti-alloy members according to claim 3, wherein the Ti-alloy contains an additive element or elements of group I below or additive elements of groups I and II below and the balance being substantially Ti:
I) 30% or less of one or more of Al up to 10%, V up to 25%, Sn up to 15%, Co up to 10%, Cu up to 10%, Ta up to 15%, Mn up to 10%, Hf up to 10%, W up to 10%, Si up to 0.5%, Nb up to 20%, Zr up to 10%, Mo up to 15% and O up to 0.1% (in case of two or more are added, in total); and
II) a combination of 10% or less of one or more (in case of two or more are used, in total) of S 0.1-10%, Se 0.01-10% and Te 0.01-10%; and one or two of REM 0.01-10% and Ca 0.01-10% (in case of two are used, up to 10% in total).

### Claim 10 (depends on 2)

A method of bonding Ti-alloy members according to claim 2, wherein the non-oxidizing atmosphere is an inert gas atmosphere in which O.sub.2 and N.sub.2 contents being both up to 0.01 vol. % at a normal or around normal pressure, or a vacuum under a pressure of 10.sup.-4 Torr or lower.

### Claim 11 (depends on 3)

A method of bonding Ti-alloy members according to claim 3, wherein the non-oxidizing atmosphere is an inert gas atmosphere in which O.sub.2 and N.sub.2 contents being both up to 0.01 vol. % at a normal or around normal pressure, or a vacuum under a pressure of 10.sup.-4 Torr or lower.

### Claim 12 (depends on 4)

A method of bonding Ti-alloy members according to claim 4, wherein the non-oxidizing atmosphere is an inert gas atmosphere in which O.sub.2 and N.sub.2 contents being both up to 0.01 vol. % at a normal or around normal pressure, or a vacuum under a pressure of 10.sup.-4 Torr or lower.

### Claim 13 (depends on 8)

A method of bonding Ti-alloy members according to claim 8, wherein the non-oxidizing atmosphere is an inert gas atmosphere in which O.sub.2 and N.sub.2 contents being both up to 0.01 vol. % at a normal or around normal pressure, or a vacuum under a pressure of 10.sup.-4 Torr or lower.

### Claim 14 (depends on 9)

A method of bonding Ti-alloy members according to claim 9, wherein the non-oxidizing atmosphere is an inert gas atmosphere in which O.sub.2 and N.sub.2 contents being both up to 0.01 vol. % at a normal or around normal pressure, or a vacuum under a pressure of 10.sup.-4 Torr or lower.

### Claim 15 (depends on 2)

A method of bonding Ti-alloy members according to claim 2, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 16 (depends on 3)

A method of bonding Ti-alloy members according to claim 3, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 17 (depends on 4)

A method of bonding Ti-alloy members according to claim 4, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 18 (depends on 5)

A method of bonding Ti-alloy members according to claim 5, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 19 (depends on 8)

A method of bonding Ti-alloy members according to claim 8, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 20 (depends on 9)

A method of bonding Ti-alloy members according to claim 9, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 21 (depends on 10)

A method of bonding Ti-alloy members according to claim 10, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 22 (depends on 11)

A method of bonding Ti-alloy members according to claim 11, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 23 (depends on 12)

A method of bonding Ti-alloy members according to claim 12, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 24 (depends on 13)

A method of bonding Ti-alloy members according to claim 13, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.

### Claim 25 (depends on 14)

A method of bonding Ti-alloy members according to claim 14, wherein heating is carried out by high-frequency induction heating with a high-frequency electric power of 200 kHz or less.
