# US 5,699,950 A · Ultrasonic vibration welder

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- Number: US 5,699,950 A
- Document ID: US5699950A
- Status: Granted
- Kind: A
- Application number: 08/554,913
- Filed: 1995-11-09
- Granted: 1997-12-23
- Earliest claimed: 1994-11-09
- Assignees: Samsung Electronics Co., Ltd.
- Inventors: Deok hwan Jang
- Web page: https://patentgrep.com/patent/US5699950A

## CPC

- B23K 20/106: {Features related to sonotrodes}
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM

## Abstract

A welder using an ultrasonic vibration includes a vibration direction converter for diversely converting the direction of vibration generated by a vibrator according to the properties of a welded material, so that welding efficiency is improved. The vibration direction converter is made to be disassembled or assembled, so that the replacement of the rod is easy when it experiences vibration fatigue. Efficiency is maximized because plural welding operations can be made simultaneously, since plural vibration-transmitting directions due to a symmetrical multiple structure are possible by means of the vibration-direction converter.

## Claims

### Claim 1

A welder using an ultrasonic vibration, comprising:
an oscillator for generating an electrical frequency;
a vibrator for converting the generated frequency into a mechanical vibration;
a vibration-amplifying member for amplifying the vibration generated by said vibrator over a predetermined amplitude;
more than one vibration-transmitting member for receiving the amplified vibration from said vibration-amplifying member;
pressure apparatus for applying pressure in one direction to said vibration-transmitting members;
a tool tip provided on a first end of each of said vibration-transmitting members in a direction to which pressure is applied;
an anvil provided to correspond to said tool tip;
a supporting member for supporting said anvil, and
a vibration direction convening means for converting the vibration direction from said vibration-amplifying member and transmitting the vibration to said vibration-transmitting members, said vibration direction converting means being located between a second end of said each vibration-transmitting member and one end of said vibration-amplifying member;
wherein said vibration-transmitting members and said vibration-amplifying member are vertically positioned in parallel.

### Claim 2 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, comprising more than two vibration-transmitting members connected to said vibration direction converter wherein a multiple structure is formed.

### Claim 3 (depends on 2)

A welder using an ultrasonic vibration according to claim 2, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble said vibration-amplifying member and said vibration-transmitting members.

### Claim 4 (depends on 2)

A welder using an ultrasonic vibration according to claim 2, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble in more than two directions said vibration-amplifying member and said vibration-transmitting members.

### Claim 5 (depends on 2)

A welder using an ultrasonic vibration according to claim 2, wherein the cross-sectional shape of said vibration direction converter is circular, rectangular or hexagonal.

### Claim 6 (depends on 2)

A welder using an ultrasonic vibration according to claim 2, wherein said each vibration-transmitting member is a bar of which the cross-sectional area is circular, polygonal, oval or, peanut-shaped.

### Claim 7 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein two vibration-transmitting members are connected to said vibration direction converter, respectively at opposite positions, so that two welding points are provided and so that the whole apparatus forms a symmetrical structure centering around said vibration-amplifying member and two simultaneous welding operations are made possible.

### Claim 8 (depends on 7)

A welder using an ultrasonic vibration according to claim 7, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble said vibration-amplifying member and said vibration-transmitting members.

### Claim 9 (depends on 7)

A welder using an ultrasonic vibration according to claim 7, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble in more than two directions said vibration-amplifying member and said vibration-transmitting members.

### Claim 10 (depends on 7)

A welder using an ultrasonic vibration according to claim 7, wherein the cross-sectional shape of said vibration direction converter is circular, rectangular or hexagonal.

### Claim 11 (depends on 7)

A welder using an ultrasonic vibration according to claim 7, wherein said each vibration-transmitting member is a bar of which the cross-sectional area is circular, polygonal, oval or, peanut-shaped.

### Claim 12 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein, even-numbered more than four vibration-transmitting members are connected to said vibration direction converter, respectively at opposite positions, so that more than four even-numbered welding points are provided and so that the whole apparatus forms a symmetrical structure centering around said vibration-amplifying member and more than four simultaneous even-numbered welding operations are made possible.

### Claim 13 (depends on 12)

A welder using an ultrasonic vibration according to claim 12, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble said vibration-amplifying member and said vibration-transmitting members.

### Claim 14 (depends on 12)

A welder using an ultrasonic vibration according to claim 12, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble in more than two directions said vibration-amplifying member and said vibration-transmitting members.

### Claim 15 (depends on 12)

A welder using an ultrasonic vibration according to claim 12, wherein the cross-sectional shape of said vibration direction converter is circular, rectangual or hexagonal.

### Claim 16 (depends on 12)

A welder using an ultrasonic vibration according to claim 12, wherein said each vibration-transmitting member is a bar of which the cross-sectional area is circular, polygonal, oval or, peanut-shaped.

### Claim 17 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein between said vibration direction converter and at least one of said vibration-transmitting members another vibration-amplifying member is connected forming a double amplifying structure.

### Claim 18 (depends on 17)

A welder using an ultrasonic vibration according to claim 17, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble said vibration-amplifying member and said vibration-transmitting members.

### Claim 19 (depends on 17)

A welder using an ultrasonic vibration according to claim 17, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble in more than two directions said vibration-amplifying member and said vibration-transmitting members.

### Claim 20 (depends on 17)

A welder using an ultrasonic vibration according to claim 17, wherein the cross-sectional shape of said vibration direction converter is circular, rectangual or hexagonal.

### Claim 21 (depends on 17)

A welder using an ultrasonic vibration according to claim 17, wherein said each vibration-transmitting member is a bar of which the cross-sectional area is circular, polygonal, oval or peanut-shaped.

### Claim 22 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein between said vibration direction converter and said vibration-transmitting members more than two vibration-amplifying members is connected forming a multiple amplifying structure.

### Claim 23 (depends on 22)

A welder using an ultrasonic vibration according to claim 22, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble said vibration-amplifying member and said vibration-transmitting members.

### Claim 24 (depends on 22)

A welder using an ultrasonic vibration according to claim 22, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble in more than two directions said vibration-amplifying member and said vibration-transmitting members.

### Claim 25 (depends on 22)

A welder using an ultrasonic vibration according to claim 22, wherein the cross-sectional shape of said vibration direction converter is circular, rectangual or hexagonal.

### Claim 26 (depends on 22)

A welder using an ultrasonic vibration according to claim 22, wherein said each vibration-transmitting member is a bar of which the cross-sectional area is circular, polygonal, oval or, peanut-shaped.

### Claim 27 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein two vibration-amplifying members are connected to said vibration direction converter, respectively at opposite positions, and said vibration-transmitting members are connected to ends thereof of said two vibration amplifying members, respectively, so that two welding points are provided and so that the whole apparatus forms a symmetrical structure centering around said vibration-amplifying member and two simultaneous welding operations are made possible.

### Claim 28 (depends on 27)

A welder using an ultrasonic vibration according to claim 27, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble said vibration-amplifying member and said vibration-transmitting members.

### Claim 29 (depends on 27)

A welder using an ultrasonic vibration according to claim 27, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble in more than two directions said vibration-amplifying member and said vibration-transmitting members.

### Claim 30 (depends on 27)

A welder using an ultrasonic vibration according to claim 27, wherein the cross-sectional shape of said vibration direction converter is circular, rectangual or hexagonal.

### Claim 31 (depends on 27)

A welder using an ultrasonic vibration according to claim 27, wherein said each vibration-transmitting member is a bar of which the cross-sectional area is circular, polygonal, oval or, peanut-shaped.

### Claim 32 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein even-numbered more than four vibration-amplifying members are connected to said vibration direction converter, respectively at opposite positions, and said vibration-transmitting members are connected to ends thereof of said more than four vibration amplifying members, respectively, so that more than four welding points are provided and so that the whole apparatus forms a symmetrical structure centering around said vibration-amplifying member and more than four simultaneous even-numbered welding operations are made possible.

### Claim 33 (depends on 32)

A welder using an ultrasonic vibration according to claim 32, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble said vibration-amplifying member and said vibration-transmitting members.

### Claim 34 (depends on 32)

A welder using an ultrasonic vibration according to claim 32, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble in more than two directions said vibration-amplifying member and said vibration-transmitting members.

### Claim 35 (depends on 32)

A welder using an ultrasonic vibration according to claim 32, wherein the cross-sectional shape of said vibration direction converter is circular, rectangual or hexagonal.

### Claim 36 (depends on 32)

A welder using an ultrasonic vibration according to claim 32, wherein said each vibration-transmitting member is a bar of which the cross-sectional area is circular, polygonal, oval or, peanut-shaped.

### Claim 37 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble said vibration-amplifying member and said vibration-transmitting members.

### Claim 38 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein the cross-sectional shape of said vibration direction converter is circular, rectangular or hexagonal.

### Claim 39 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein said each vibration-transmitting member is a bar of which the cross-sectional area is circular, polygonal, oval or, peanut-shaped.

### Claim 40 (depends on 1)

A welder using an ultrasonic vibration according to claim 1, wherein said vibration direction converter is a flange forming a structure which can unite and disassemble in more than two directions said vibration-amplifying member and said vibration-transmitting members.
