# US 5,699,677 A · Compressor mounted drain pan utilizing polyurethane adhesive

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- Number: US 5,699,677 A
- Document ID: US5699677A
- Status: Granted
- Kind: A
- Application number: 08/745,044
- Filed: 1996-11-07
- Granted: 1997-12-23
- Earliest claimed: 1996-11-07
- Assignees: White Consolidated Industries, Inc.
- Inventors: Kevin E. Hakala; Joseph D. Kunkel; Glenn L. Johnson
- Web page: https://patentgrep.com/patent/US5699677A

## CPC

- F25D 21/14: Collecting or removing condensed and defrost water; Drip trays
- C08G 18/10: Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C09J 175/04: Polyurethanes
- F25B 2500/13: Vibrations
- F25D 2201/30: with respect to sound
- F25D 2321/1411: using compressor heat
- F25D 2321/1442: outside a refrigerator
- F25D: REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR (refrigerated showcases A47F3/04; thermally-insulated vessels for domestic use A47J41/00; refrigerated vehicles, see the appropriate subclasses of classes B60 - B64; containers with thermal insulation in general B65D81/38; heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants, or materials for the production of heat or cold by chemical reactions other than by combustion C09K5/00; thermally-insulated vessels for liquefied or solidified gases F17C; air-conditioning or air-humidification F24F; refrigeration machines, plants, or systems F25B; cooling of instruments or comparable apparatus without refrigeration G12B)
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C09J: ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES (preparation of glue or gelatine C09H)
- F25B: REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS

## Abstract

Disclosed is a compressor and drain pan assembly utilizing a polyurethane adhesive to secure the drain pan to the compressor housing. The adhesive has an elasticity sufficient to dampen vibrations from the compressor, thereby significantly minimizing undesirable noise.

## Claims

### Claim 1

A compressor and drain pan assembly comprising:
a compressor unit, said compressor unit having an outer housing;
a drain pan adhered to said outer housing; and
a polyurethane adhesive disposed between said drain pan and said outer housing, said adhesive adhering said drain pan to said housing.

### Claim 2 (depends on 1)

The assembly of claim 1 wherein said outer housing of said compressor unit includes an upper hemispherical cover and a lower cylindrical basket.

### Claim 3 (depends on 1)

The assembly of claim 1 wherein said drain pan is formed from a metal.

### Claim 4 (depends on 3)

The assembly of claim 3 wherein said drain pan is formed from galvanized steel.

### Claim 5 (depends on 1)

The assembly of claim 1 wherein said drain pan includes an outer arcuate wall, an inner arcuate wall, a first arcuate end wall extending between said inner wall and said outer wall, and a second arcuate end wall extending between said inner wall and said outer wall.

### Claim 6 (depends on 5)

The assembly of claim 5 wherein said drain pan is adhered to said outer housing of said compressor by use of said adhesive disposed between said inner wall and said outer housing of said compressor.

### Claim 7 (depends on 1)

The assembly of claim 1 wherein said polyurethane adhesive is a two component polyurethane adhesive.

### Claim 8 (depends on 7)

The assembly of claim 7 wherein said first component of said adhesive comprises a diisocyanate-terminated prepolymer, and said second component comprises a polyol and polyamine cross-linking agent and catalyst.

### Claim 9

A compressor and drain pan assembly comprising:
a compressor for use in a refrigeration system, said compressor having an outer housing;
a metal drain pan having (i) an outer arcuate wall having a first end and a second end, (ii) an inner arcuate wall having a first end and a second end, (iii) a first arcuate end wall extending between and adjoining said first end of said outer arcuate wall and said first end of said inner arcuate wall, and (iv) a second arcuate end wall extending between and adjoining said second end of said outer arcuate wall and said second end of said inner arcuate wall; and
an adhesive disposed between said outer housing of said compressor and said inner arcuate wall of said drain pan, to thereby adhere said drain pan to said compressor.

### Claim 10 (depends on 9)

The assembly of claim 9 wherein said drain pan further has (v) a drain spout defined at one of said first end wall and said second end wall.

### Claim 11 (depends on 9)

The assembly of claim 9 wherein said first end wall and said second end wall are semi-circular.

### Claim 12 (depends on 9)

The assembly of claim 9 wherein said adhesive is a polyurethane adhesive.

### Claim 13 (depends on 12)

The assembly of claim 12 wherein said polyurethane adhesive is a two component polyurethane adhesive.

### Claim 14 (depends on 13)

The assembly of claim 13 wherein said two component polyurethane adhesive comprises a first component consisting essentially of a diisocyanate-terminated prepolymer, and a second component consisting essentially of a polyol and polyamine cross-linking agent and catalyst.

### Claim 15

A method for reducing the level of noise emitted from a compressor and metal drain pan to be mounted upon said compressor, said method comprising:
mounting said drain pan on said compressor by depositing an effective amount of a polyurethane adhesive between and in contact with said drain pan and said compressor, followed by curing said adhesive.

### Claim 16 (depends on 15)

The method of claim 15 wherein said polyurethane adhesive is a two component polyurethane adhesive.

### Claim 17 (depends on 16)

The method of claim 16 wherein said polyurethane adhesive comprises a first component consisting essentially of a diisocyanate-terminated prepolymer, and said second component comprises a polyol and polyamine cross-linking agent and catalyst.
