# US 5,699,596 A · Apparatus for needling a fibrous web

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- Number: US 5,699,596 A
- Document ID: US5699596A
- Status: Granted
- Kind: A
- Application number: 08/729,487
- Filed: 1996-10-11
- Granted: 1997-12-23
- Earliest claimed: 1995-10-16
- Inventors: Ernst Fehrer
- Web page: https://patentgrep.com/patent/US5699596A

## CPC

- D04H 18/02: with needles
- D04H: MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL (weaving D03; knitting D04B; braiding D04C; net-making D04G; sewing D05B; tufting D05C; finishing non-woven fabrics D06); FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING {; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION}(non-woven fabrics having an intermediate or external layer of a different kind, e.g. of woven fabric, B32B)

## Abstract

An apparatus for needling a fibrous web passing through the apparatus in one direction, which comprises a needle board driven back and forth in a needling direction, needles carried by the needle board and extending in the needling direction, and a stationary support opposite the needle board in the needling direction. The stationary support comprises in the range of the needles two support sections inclined in opposite directions in the one direction and a transitional support section between the two support sections and smoothly merging into the two oppositely inclined support sections.

## Claims

### Claim 1

An apparatus for needling a fibrous web passing through the apparatus in one direction, which comprises
(a) a needle board driven back and forth in a needling direction,
(b) needles carried by the needle board, extending in the needling direction and defining a needling path when the needle board is driven back and forth, and
(c) a stationary support opposite the needle board in the needling direction, the stationary support comprising in the needling path
(1) two support sections inclined in opposite directions in the one direction and
(2) a transitional support section between the two support sections, the transitional support section smoothly merging with the two oppositely inclined support sections.

### Claim 2 (depends on 1)

The needling apparatus of claim 1, wherein the support has a steady curvature extending in the one direction.

### Claim 3 (depends on 2)

The needling apparatus of claim 2, further comprising a stripper positioned between the needle board and the stationary support, the stripper having a curvature conforming to the curvature of the support and defining a gap with the support for guiding the fibrous web in the one direction.

### Claim 4 (depends on 3)

The needling apparatus of claim 3, wherein the gap steadily diminishes in width in the one direction.

### Claim 5 (depends on 2)

The needling apparatus of claim 2, wherein the needle board has a curvature conforming to the curvature of the support.

### Claim 6 (depends on 2)

The needling apparatus of claim 2, wherein the needle board has a curvature differing from the curvature of the support.

### Claim 7 (depends on 2)

The needling apparatus of claim 2, wherein the steady curvature extends eccentrically with respect to a center plane extending in the needling direction and perpendicularly to the one direction.

### Claim 8 (depends on 2)

The needling apparatus of claim 2, wherein the steady curvature has an inclination increasing in the one direction.

### Claim 9 (depends on 2)

The needling apparatus of claim 2, wherein the steady curvature has an inclination decreasing in the one direction.

### Claim 10 (depends on 1)

The needling apparatus of claim 1, wherein the stationary support has an average inclination declining in the one direction.