Polyester mixed yarns with fine filaments
AssigneeE. I. Du Pont de Nemours and Company
InventorsDavid George Bennie, Robert James Collins, Hans Rudolf Edward Frankfort, Stephen Buckner Johnson, Benjamin Hughes Knox, Joe Forrest London, Jr., Elmer Edwin Most, Jr., Girish Anant Pai
Life of this patent
Estimating the term…
Abstract
Polyester mixed fine filament yarns having excellent mechanical quality and uniformity, and preferably with a balance of good dyeability and shrinkage, are prepared by a simplified direct spin-orientation process by selection of polymer and spinning conditions.
Claims10
A mixed-filament polyester yarn comprised of fine filaments and fatter filaments that differ in denier but are of the same polyester polymer, wherein said fine filaments are of filament denier 0.2 to 1, said fatter filaments are of higher filament denier more than 1, and wherein the ratio of the average filament denier of said fatter filaments to the average filament denier of said fine filaments is in the range 2:1 to 6:1, wherein the polyester polymer is of relative viscosity (LRV) in the range of 13 to 23, of zero-shear melting point (T.sub.M.sup.o) in the range of 240.degree. C. to 265.degree. C., and of glass-transition temperature (T.sub.g) in the range of 40.degree. C. to 80.degree. C., and wherein the yarn has an elongation-to-break (E.sub.B) of 40% to 160%, a tenacity-at-7% elongation (T.sub.7) in the range of 0.5 to 1.75 g/d, and shrinkage values such that the thermal stability value (S.sub.2 =DHS-S) is +2% or less, and the (1-S/S.sub.m) value is at least 0.1, where S is the boil-off shrinkage, S.sub.m is the maximum shrinkage potential and DHS is the dry heat shrinkage measured at 180.degree. C., and the maximum dry heat Shrinkage Tension (ST.sub.max) is 0.2 g/d or less at a peak temperature T(ST.sub.max) that is in a range of 5 to 30 degrees above the glass-transition temperature (T.sub.g).
A mixed-filament polyester yarn comprised of fine filaments and fatter filaments that differ in denier but are of the same polyester polymer, wherein said fine filaments are of filament denier 0.2 to 1, said fatter filaments are of higher filament denier more than 1, and wherein the ratio of the average filament denier of said fatter filaments to the average filament denier of said fine filaments is in the range 2:1 to 6:1, wherein the polyester polymer is of relative viscosity (LRV) in the range of 13 to 23, of zero-shear melting point (T.sub.M.sup.o) in the range of 240.degree. C. to 265.degree. C., and of glass-transition temperature (T.sub.g) in the range of 40.degree. C. to 80.degree. C. wherein the yarn has an elongation-to-break (E.sub.B) of 15% to 45%, a tenacity-at-7% elongation (T.sub.7) of 1-4 g/d, a post yield modulus (M.sub.py) in the range of 5 to 25 g/d, and a (1-S/S.sub.m) of at least 0.85, where S is the boil off shrinkage and S.sub.m is the maximum shrinkage potential.
Dependencies are inferred from the claim text.