Copolyesters and molded articles comprising the same
AssigneeKuraray Co., Ltd.
InventorsShinji Tai, Tetsuya Hara, Tsugunori Kashimura
Life of this patent
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Abstract
The invention provides polyesters of terephthalic acid units and ethylene glycol units, having excellent melt moldability. The invention also provides molded articles having excellent transparency, impact resistance, gelation characteristics, appearance, tactility, mechanical properties, heat resistance, chemical resistance, and dimensional precision.
Claims21
A copolyester, consisting essentially of terephthalic acid units, ethylene glycol units, and
- i) 1 to 4 mole %, based on the total moles of constituent units of said copolyester, of at least one group of units (a.sub.1) from an alicyclic or aliphatic bifunctional compound selected from the group consisting of alicyclic or aliphatic dicarboxylic acids, hydroxycarboxylic acids and diols other than ethylene glycol;
- ii) 0.005 to 1 mole %, based on the total moles of constituent units of said copolyester, of units (b.sub.1) from at least one multifunctional compound having at least 3 carboxyl groups, hydroxyl groups and/or ester-forming groups thereof;
- and
- iii) units (c) from at least one monofunctional compound selected from the group consisting of monocarboxylic acids and monohydric alcohols, and/or ester-forming derivatives thereof, in amounts satisfying the following formula (.alpha.):
- {20.times.(p-2).times.b.sub.1 }.gtoreq.c.gtoreq.{0.1.times.(p-2).times.b.sub.1 } (.alpha.)
- wherein:
- b.sub.1 =content (mole %) of units (b.sub.1)
- c=content (mole %) of units (c)
- p=average number of functional groups of said multifunctional compound deriving units (b.sub.1).
A copolyester consisting essentially of terephthalic acid units, ethylene glycol units, and
- i) 0.5 to 7 mole %, based on the total moles of constituent units of said copolyester, of at least one group of bifunctional compound units (a.sub.2) selected from the group consisting of:
- a) diol units (I) of the following formula:
- ##STR13## wherein A is --CH.sub.2 CH.sub.2 -- or --CH(CH.sub.3)CH.sub.2 --, B is a divalent hydrocarbon group, a carbonyl group, a sulfonyl group, an oxygen atom or a bond, R.sup.1 and R.sup.2 are each, independently, an inert substituent, j and k are each independently an integer of 0 to 8, and s and t are each, independently, an integer of 0 to 4;
- and
- b) diol units (II) of the following formula:
- ##STR14## wherein A is --CH.sub.2 CH.sub.2 -- or --CH(CH.sub.3)CH.sub.2 --, R.sup.3 is an inert substituent, m and n are each, independently, an integer of 0 to 8, and u is an integer of 0 to 4;
- ii) 0.005 to 1 mole %, based on the total moles of constituent units of said copolyester, of multifunctional compound units (b.sub.1) derived from at least one multifunctional compound having at least 3 carboxyl groups, hydroxyl groups, and/or ester-forming groups thereof;
- and
- iii) monofunctional compound units (c) derived from at least one monofunctional compound selected from the group consisting of monocarboxylic acids, monohydric alcohols, and ester-forming derivatives thereof, in an amount satisfying the following formula (.alpha.):
- {2.times. (p-2).times.b.sub.1 }.gtoreq.c.gtoreq.{0.1.times.(p-2).times.b.sub.1 } (.alpha.)
- wherein:
- b.sub.1 =content (mole %) of units (b.sub.1)
- c=content (mole %) of units (c)
- p=average number of functional groups of said multifunctional compound deriving units (b.sub.1).
A copolyester consisting essentially of terephthalic acid units, ethylene glycol units, and
- i) 0.5 to 7 mole %, based on the total moles of constituent units of said copolyester, of at least one group of bifunctional compound units (a.sub.2) selected from the group consisting of:
- a) diol units (I) of the following formula:
- ##STR15## wherein A is --CH.sub.2 CH.sub.2 -- or --CH(CH.sub.3)CH.sub.2 --, B is a divalent hydrocarbon group, a carbonyl group, a sulfonyl group, an oxygen atom or a bond, R.sup.1 and R.sup.2 are each, independently, an inert substituent, j and k are each independently an integer of 0 to 8, and s and t are each, independently, an integer of 0 to 4;
- and
- b) diol units (II) of the following formula:
- ##STR16## wherein A is --CH.sub.2 CH.sub.2 -- or --CH(CH.sub.3)CH.sub.2 --, R.sup.3 is an inert substituent, m and n are each, independently, an integer of 0 to 8, and u is an integer of 0 to 4;
- and
- ii) 0.005 to 0.5 mole %, based on the total moles of constituent units of said copolyester, of multifunctional compound units (b.sub.2) derived from at least one multifunctional compound having at least 3 carboxyl groups, hydroxyl groups, and/or ester-forming groups thereof, at least one of said groups being carboxyl group or ester-forming group thereof;
- wherein said copolymer has an intrinsic viscosity of 1.0 to 1.4 dl/g.
A copolyester consisting essentially of terephthalic acid units, ethylene glycol units, and
- i) 0.5 to 7 mole %, based on the total moles of constituent units of said copolyester, of at least one group of bifunctional compound units (a.sub.2) selected from the group consisting of:
- a) diol units (I) of the following formula:
- ##STR17## wherein A is --CH.sub.2 CH.sub.2 -- or --CH(CH.sub.3)CH.sub.2 --, B is a divalent hydrocarbon group, a carbonyl group, a sulfonyl group, an oxygen atom or a bond, R.sup.1 and R.sup.2 are each, independently, an inert substituent, j and k are each independently an integer of 0 to 8, and s and t are each, independently, an integer of 0 to 4;
- and
- b) diol units (II) of the following formula:
- ##STR18## wherein A is --CH.sub.2 CH.sub.2 -- or --CH(CH.sub.3)CH.sub.2, R.sup.3 is an inert substituent, m and n are each, independently, an integer of 0 to 8, and u is an integer of 0 to 4;
- and
- ii) 0.005 to 0.5 mole %, based on the total moles of constituent units of said copolyester, of multifunctional compound units (b.sub.3) derived from at least one aliphatic or alicyclic multifunctional compound having at least 3 hydroxyl groups and/or ester-forming groups thereof;
- wherein said copolyester has an intrinsic viscosity of 0.8 to 1.5 dl/g.
A copolyester consisting essentially of terephthalic acid units, ethylene glycol units, and
- i) 0.5 to 7 mole %, based on the moles of total constituent units of said copolyester, of at least one group of bifunctional compound units (a.sub.3) selected from the group consisting of units from a condensed ring type aromatic dicarboxylic acid and units from a ring assembly type aromatic dicarboxylic acid;
- ii) 0.005 to 1 mole %, based on the moles of total constituent units of said copolyester, of multifunctional compound units (b.sub.1) derived from at least one multifunctional compound having at least 3 carboxyl groups, hydroxyl groups, and/or ester-forming groups thereof;
- and
- iii) monofunctional compound units (c) from at least one monofunctional compound selected from the group consisting of monocarboxylic acids, monohydric alcohols, and ester-forming derivatives thereof, in an amount satisfying the following formula (.alpha.):
- {20.times.(p-2).times.b.sub.1 }.gtoreq.c.gtoreq.{0.1.times.(p-2).times.b.sub.1 } (.alpha.)
- wherein:
- b.sub.1 =content (mole %) of units (b.sub.1)
- c=content (mole %) of units (c)
- p=average number of functional groups of said multifunctional compound deriving units (b.sub.1).
A copolyester consisting essentially of terephthalic acid units, ethylene glycol units, and
- i) 0.5 to 7 mole %, based on the moles of total constituent units of said copolyester, of at least one group of bifunctional compound units (a.sub.3) selected from the group consisting of units from a condensed ring type aromatic dicarboxylic acid and units from a ring assembly type aromatic dicarboxylic acid;
- and
- ii) 0.005 to 0.5 mole %, based on the moles of total constituent units of said copolyester, of multifunctional compound units (b.sub.1) derived from at least one multifunctional compound having at least 3 carboxyl groups, hydroxyl groups, and/or ester-forming groups thereof.
Dependencies are inferred from the claim text.