US 5,683,603 A · Electric soldering iron tip improvements

Abstract

A soldering tip is disclosed which fits loosely over a ceramic heater rod. The rear skirt of the tip is slotted into segments the rear edges of which are tapered rearwardly inwardly to be engaged by a forwardly opening conical surface on the front of a metallic sheath covering and supporting the rear portion of the ceramic rod. When the soldering tip is urged rearwardly in its assembly to the remainder of the soldering tool the segmented portions of the skirt are then pressed radially inwardly over the ceramic rod. The slots dividing the skirt into segments extend well forwardly thereof whereby the bending of the segments is forwardly of the tip of the ceramic rod where a thermocouple type temperature sensor may be disposed. Thus the skirt portions make good thermal contact with the rear and central portions of the ceramic rod but not with the temperature sensor front tip portion. This causes some significant isolation of the temperature sensor from the heater driven skirt portions and causes it to be more responsive to the instantaneous temperature of the working portion of the soldering tip. This relationship and configuration provides an improvement in the temperature precision and power regulation of the tip portion of the soldering tool.

Claims4

Dependent claims

A soldering tip for a hand held electric soldering iron of the character including a cylindrical heater rod with a predetermined outer diameter and having a forward end and a heating element disposed thereon, the soldering tip being of the character to fit removably over the forward end of the heater rod and its heating element and comprising:

a body having
a forward, solder working portion and
a rear end, hollow cylindrical skirt portion having a rear periphery and an inner diameter slightly larger than that of the cylindrical heater rod, said body being axially slotted to form at least three substantially symmetrical axially extending segments having rear edges and front ends and whose axial length extends from and through said rear end of said body to a point forwardly of said skirt portion and into said forward, solder working portion,
said rear edges of said segments being tapered inwardly rearwardly about said rear periphery of said skirt portion,
said body being formed to have an enlarged diameter portion disposed rearwardly of said front ends of said segments,
said enlarged diameter portion forming a forward retaining shoulder and a rear, remover engaging right shoulder.

3 more elements

The invention claimed is an electric soldering iron tool having a soldering tip and tip removal apparatus comprising:

a tool body having forward end and outer portions and having a first set of external threads formed over part of said outer portion;
a finger grip collar member having a forward end portion and being disposed over said forward end portion of said tool body and having internal threads mating with said first set of threads and having a second set of external, removal tool engaging threads formed about its said forward end portion, its said forward end portion being terminated by a reduced diameter sleeve retaining lip;
a heater assembly disposed adjacently forwardly of said body and partially within said collar member and having
a cylindrical ceramic heater rod extending forwardly from said collar member and having a predetermined outer diameter and having a rear portion carried by said tool body and having central and forward portions, a heater element disposed over at least part of said central and forward portions, and
a metallic, protective sheath carried by said tool body and having a forward end and being disposed snugly over said rod from its said rear portion to a point axially contiguous to said heater element and being terminated at its said forward end in a flared, outwardly tapered, frusto-conical retaining surface;
a removable soldering tip having a body with
a forward, solder working portion, a rear hollow cylindrical skirt portion having a rear edge and an inner diameter slightly larger than said outer diameter of said ceramic heater rod, said tip being disposed over said heater rod forwardly of said frusto-conical retaining surface, said tip body being axially slotted to form at least three substantially symmetrical, axially extending thin walled and axially slotted segments which are radially elastically springable to permit said reduced diameter portion of said forward end of said removal apparatus to pass radially compressively over said enlarged diameter portion of said tip body.

4 more elements

Dependencies are inferred from the claim text.

Electric soldering iron tip improvements

Life of this patent

Electric soldering iron tip improvements

Life of this patent

Abstract

Claims4