Electrode material for a spark plug
AssigneeHoskins Manufacturing Company
InventorsBertie Forrest Hall, Jr., Phillip D. Brackman
Life of this patent
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Abstract
An electrode material for a spark plug 10 for use in an internal combustion engine. The electrode material includes a core 20 having a high thermal conductivity for reducing the temperature of the spark plug 10 by thermally conducting heat away from the spark plug gap to a cooler part of the engine. The core 20 extends continuously from an arcing surface at an end of a spark plug electrode to the cooler part of the engine. Surrounding the core 20 is a cladding layer 22 for resisting corrosion when exposed to high temperatures caused by arcing.
Claims22
A spark plug for use in an internal combustion engine, the spark plug having a center electrode, a ground electrode, each electrode having a hot end and a cooler end, the cooler end being in thermal communication with the engine, a gap defined between the center and ground electrodes, and a shell, wherein at least one of the ground and center electrode includes an electrode material with:
- a core having a high thermal conductivity for reducing the temperature of the spark plug by conducting heat away from the gap, the core extending continuously from an arcing surface at the hot end of the at least one of the ground and center electrodes to the cooler end of the other one of the ground and center electrodes;
- at least one cladding layer consisting essentially of a metallic material selected from the group consisting of a metal, an alloy, and mixtures thereof, the cladding layer being metallurgically bonded to the core for resisting erosion when exposed to high operating temperatures of the engine and
- a diffusion interlayer between the cladding layer and the core, the diffusion interlayer comprising a metallurgical bond at least adjacent to the gap between the center and ground electrodes for promoting heat transfer and minimizing delamination of the cladding layer from the core.
A spark plug with a center electrode and a ground electrode, each having a hot end and a cooler end, the cooler end being in thermal communication with an internal combustion engine:
- wherein the ground electrode has a composite electrode material with:
- a core of a high thermal conductivity for reducing the temperature of the spark plug by thermally conducting heat away from a gap defined between the ground electrode and the center electrode, the core extending continuously from an arcing surface at the hot end of the ground electrode to the cooler end of the ground electrode;
- a cladding layer of a metallic material surrounding and metallurgically bonding with the core for resisting erosion when exposed to high temperatures caused by arcing;
- and
- a diffusion interlayer between the cladding layer and the core, the diffusion interlayer comprising a metallurgical bond at least adjacent to the gap between the center and ground electrodes for promoting heat transfer and minimizing delamination of the cladding layer from the core.
Dependencies are inferred from the claim text.