Integrated container moulding and filling facility
AssigneeAshland Inc.
InventorBruce Forester Fleenor
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Abstract
This invention is an integrated system for making containers and filling them with ultra high purity chemicals all within a cleanroom environment so that the chemicals avoid contamination and meet semiconductor manufacturing purity standards.
Claims20
An integrated method of making containers for ultra-high purity chemicals used in the fabrication of semiconductor wafers comprising
- forming molded containers,
- testing said containers for leaks with injected highly filtered air, exposing said newly formed containers to ionized air, conveying said containers to a filling area, exposing said containers to ionized air while conveying said containers, and
- filling said containers with ultra-high purity chemicals, all steps occurring in an environment maintained free of contamination according to semiconductor manufacturer standards which are defined as a resistivity of ultra pure water of at least 18 megohm-cm at 25.degree. C., less than about 25 ppb of electrolytes other than said ultra-high purity chemical itself, a particulate content of less than 150/ml and a particle size less than 0.2 micron, a microorganism content less than 10/ml and total organic carbon less than 100 ppb.
An integrated system for production of ultra high purity chemicals in containers, said system comprising a facility for molding containers using molten resin wherein said molded containers are exposed to ionized air, a filling area adjoining said facility wherein said containers are filled with ultra high purity chemicals, means for conveying said containers to said filling area, and means for treating said containers with ionized air while conveying, said facility, said area and said conveying means all being contained in an environment maintained free of contamination meeting semiconductor manufacturing standards at class 1000 level particulate filtration so that analysis of said chemicals shows half the >1.0 .mu.m particles, one fifth the >0.5 .mu.m particles, and one sixth the >0.2 .mu.m particles of chemicals filled in standard bottles.
Dependencies are inferred from the claim text.