Synthesis of gamma calcium pyrophosphate
AssigneeOsram Sylvania Inc.
InventorsCheryl M. Forster, Scott A. Meilicke
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Abstract
A pure gamma calcium pyrophosphate for use in e.g., the production of calcium haloapatite fluorescent phosphor host materials, and a process for the synthesis thereof. Dicalcium orthophosphate is dissolved in a dilute solution of nitric acid in water, and spray-dried to form a calcium phosphate powder including a major phase of spherically shaped particles of dicalcium orthophosphate. The calcium phosphate powder is fired in air to convert the calcium phosphate powder to pure gamma calcium pyrophosphate. Gamma pyrophosphate will not undergo dehydration during firing of the fluorescent phosphor; thus larger quantities of phosphor can be processed in a firing vessel.
Claims14
A process for the synthesis of gamma calcium pyrophosphate comprising:
- dissolving dicalcium orthophosphate in a solution of nitric acid in water to form a dicalcium orthophosphate solution;
- spray-drying said dicalcium orthophosphate solution to form a prefired calcium phosphate powder;
- firing said prefired calcium phosphate powder in an oxidizing atmosphere, at a temperature and for a time sufficient to convert said prefired calcium phosphate powder to pure gamma calcium pyrophosphate.
A calcium pyrophosphate powder consisting essentially of gamma calcium pyrophosphate, wherein said powder is in the form of generally spherical particles.
Dependencies are inferred from the claim text.