Compression molded door assembly

A compression molded door assembly comprising:

• A pair of preformed rectangular skins, each having an outer surface and an inner surface;
• each of said skins having two sets of a plurality of elongated ribs projecting from its inner surface disposed parallel to the longer axis of said skin with a set located adjacent to its edge on opposite sides;
• an elongated accessory block with a rectangular configuration, said block having a plurality of grooves on its opposed surfaces operable to receive one set of said ribs on said skins along one edge of said skins when assembled therewith;
• at least one hinge member with a rectangular configuration, said member having a plurality of grooves on its opposed surfaces operable to receive the other set of said ribs on said skins on the edge opposite to said elongated accessory block;
• edge means operable to form a wall along the edges of said skins when they are assembled on said block and member;
• and
• foam means disposed between said skins that strengthens said door and lock said block and member in place.

A door constructed of compression molded skins comprising:

• a pair of opposed molded skins, each skin having a male integral edge strip along at least one peripheral edge or a female integral edge strip along at least one peripheral edge, the integral edge strips extending perpendicular from planar surfaces of the skins;
• each male integral edge strip comprising a tapered flange portion extending from its skin and terminating in a generally flat crown along with a centrally projecting rib extending from the crown;
• each female integral edge strip comprising an extending flange, the flange notched so its distal end is thinner than its base with a groove formed in the base to receive the projecting rib of the male edge strip;
• the skins assembled so that at least one of the male integral edge strips on one skin is received in at least one of the female integral edge strips of the other skin to form an interlocking edge for the door;
• edge means closing the other edges about the other peripheral edges of the skins;
• and
• an in situ foamed polyurethane core.