Air mixer with water separator

In an environmental control system for supplying air to aircraft cabins, having duct work for recycling used cabin air, in which conditioned fresh air is mixed with recycled, warmer used cabin air in a mixing chamber having an inlet and an outlet, the improvement comprising:

• a. cold-air duct means to direct the conditioned air toward the mixing chamber;
• b. warm-air duct means to direct the warmer used cabin air, initially laden with moisture, over the cold-air ducts and toward the mixing chamber to warm the conditioned air and thereby prevent the conditioned air from icing up within the cold-air duct means, whereupon the warmer used cabin air cools and a substantial portion of the moisture from the used cabin air condenses and precipitates as water droplets;
• c. collection means, adjacent the cold-air and warm-air duct means, to collect and remove the precipitated water;
• d. a ring of canted stator vanes, mounted within the mixing chamber, adjacent discharge ends of the cold-air duct means and the warm-air duct means, whereby the conditioned fresh air is directed over an outside face of the stator vanes, as the conditioned air discharges from the cold-air duct means, and the used cabin air is directed over an inside face of the stator vanes, as the used air discharges from the warm-air duct means, whereby fresh and used airstreams meet at tail ends of the vanes, corkscrew together and flow outwardly toward the interior walls of the mixing chamber, creating a cyclone effect that throws remaining coalesced moisture in the airstreams toward an interior wall of the mixing chamber;
• e. second collection means formed in part by the interior walls of the mixing chamber for collecting and removing moisture from the chamber;
• and
• f. manifold means to direct the now dehumidified, joined airstreams onto the cabin.

A method of supplying dehumidified air to aircraft cabins, said method comprising:

• a. circulating conditioned fresh air inside cold-air ducts toward a mixing chamber;
• b. enveloping the cold-air ducts with warmer moisture-laden used air, received from the aircraft cabin, that also flows toward the mixing chamber, whereby the warmer air prevents the conditioned air from icing up within the cold-air ducts and thereby keeps the conditioned air flowing therein, and the conditioned air causes an initial substantial portion of the moisture in the warmer moisture laden air to condense out and precipitate as water droplets;
• c. collecting and removing the initial condensation;
• d. directing the fresh and used airstreams downstream over opposite faces of a ring of canted stator vanes, mounted within the mixing chamber, wherein the conditioned air is directed over an outside face of the stator vanes and the used air is directed over the inside face of the stator vanes, whereupon the fresh and used airstreams meet at the tail ends of the vanes, corkscrew together and flow outwardly toward an interior wall of the mixing chamber, causing a cyclone effect that throws remaining coalesced moisture in the airstreams toward the interior wall;
• e. collecting and removing the moisture from the mixing chamber;
• and
• f. passing the now dehumidified, joined airstreams onto the cabin.