Plasma-arc power supply apparatus

A plasma-arc power supply apparatus for supplying DC current to a plasma load which includes a main electrode, a nozzle electrode surrounding said main electrode with a spacing disposed therebetween, and a workpiece spaced from said main electrode, said plasma-arc power supply apparatus comprising:

• a main electrode terminal adapted for connection to said main electrode;
• a nozzle electrode terminal adapted for connection to said nozzle electrode;
• a workpiece terminal adapted for connection to said workpiece;
• variable DC power supply means having first and second output terminals, for providing output DC current variable in accordance with a current control signal applied thereto, said first output terminal being connected to said main electrode terminal;
• a pilot arc path connected between said second output terminal of said variable DC power supply means and said nozzle electrode terminal for causing pilot arc current from said variable DC power supply means to flow between said main electrode and said nozzle electrode to thereby cause a pilot arc to be generated therebetween;
• switch means connected in said pilot arc path and selectively opened and closed in response to an open control signal and a close control signal;
• a plasma-arc path connected between said second output terminal and said workpiece terminal for causing plasma-arc current from said variable DC power supply means to flow between said main electrode and said workpiece to thereby cause a plasma-arc to be generated therebetween;
• current detecting means having a first input connected to said plasma-arc path and having a second input connected to said pilot arc path for developing a detection signal corresponding to the values of said pilot arc and plasma-arc currents;
• and
• control means for providing said close control signal to said switch means and also providing said current control signal corresponding to the difference between said detection signal and a predetermined pilot arc reference signal, to said variable DC power supply means when said detection signal indicates that said pilot arc current is flowing, to thereby control said pilot arc current to have a value corresponding to said predetermined pilot arc reference signal;
• said control means providing said open control signal to said switch means and also providing said current control signal corresponding to the difference between said detection signal and a predetermined plasma-arc reference signal, to said variable DC power supply means when said detection signal indicates that said plasma-arc current is flowing, to thereby control said plasma-arc current to have a value corresponding to said predetermined plasma-arc reference signal;
• said current detecting means comprising:
• a direct current transformer having conductors constituting said pilot arc path and plasma-arc path wound on a core as primary windings, and having a secondary winding wound on said core in which secondary winding transformer current corresponding to current flowing through said respective primary windings flows;
• and
• detection signal output means for detecting said transformer current and developing a detection signal corresponding to the magnitude of said transformer current;
• wherein:
• said plasma-arc path has a larger number of conductor turns wound on said core than said pilot arc path, with the winding direction of said plasma-arc path conductor being opposite to that of said pilot arc path conductor;
• said control means comprises:
• polarity judging means for providing said open control signal to said switch means when said detection signal is of a first polarity, and providing said close control signal to said switch means when said detection signal is of a second polarity;
• and
• variable DC power supply means control means for providing said current control signal corresponding to the difference between said detection signal and said pilot arc current reference signal to said variable DC power supply means when said detection signal is of said first polarity, and providing said current control signal corresponding to the difference between said detection signal and said plasma-arc current reference signal to said variable DC power supply means when said detection signal is of said second polarity.