Spray-pyrolysis process of preparing superconductor precursors
AssigneeMerck Patent GmbH
InventorsRodney Riddle, Matthias Kuntz, Bernd M uller, Dietmar Raulin, G unther Feldmann-Schlobohm
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Abstract
The invention relates to a spray pyrolyric process for the preparation of multi-element metal oxide powders useful as precursors of high temperature superconductor ceramics. Aerosols of aqueous solutions containing corresponding metal salts admixed in the required stoichiometric proportion are sprayed through an independently operated hydrogen/oxygen flame in such a way that a flame temperature of 800.degree.-1100.degree. C. is maintained to form said powders. Any contact of the aerosols and powders generated during the process with carbon or carbon-containing compounds or materials is strictly avoided.
Claims13
A spray-pyrolytic process for the preparation of multi-element metal oxide powders useful as precursors of high-temperature superconductor ceramics, which comprises burning aerosols of aqueous solutions containing metal nitrate salts admixed in the required stoichiometric proportion in a hydrogen/oxygen flame, wherein the aerosol is sprayed through an independently operated hydrogen/oxygen flame, in such a way that a flame temperature of 800.degree. to 1100.degree. C. is maintained, and contact of the aerosols and the powders generated during the process with carbon or carbon-containing compounds or materials is avoided and wherein the metal nitrate salts contain oxygen and the oxygen feed to the hydrogen/oxygen flame is reduced after starting the process in such a manner that a substantially self-sustaining combustion takes place between the hydrogen and oxygen within the metal nitrate salt,
- and wherein nitrogen-based reducing agents and/or nitrogen-based oxidizing agents are introduced into the metal salt solution or independently sprayed into the reactor as an aqueous solution so as to control the overall reduction/oxidation quotient of the system.
A spray pyrolyric process for the preparation of multi-element metal oxide powder precursors of high-temperature superconductor ceramics having the formula Bi.sub.x Sr.sub.x Ca.sub.y Cu.sub.x O.sub.z, where x=1.0-3.0, y=0.5-2.5 and z is not specified or the formula Pd/Bi.sub.x Sr.sub.x Ca.sub.x Cu.sub.y O.sub.z, where x=1.5-3.0, y=2.5-3.5 and z is not specified, said process comprising the steps of mixing salts of the metals needed to form said powders in an aqueous solution;
- forming an aerosol of said aqueous solution;
- spraying said aerosol through an independently operated hydrogen/oxygen flame having a temperature of 800.degree. C. to 1100.degree. C.;
- and collecting said powders which form after said spraying;
- wherein said aerosol and said powder do not contact elemental carbon, carbon containing compounds or materials containing carbon.
Dependencies are inferred from the claim text.