Bi-material tubing and method of making same

A lightweight tubing material, comprising a composite tubular member, a noncomposite tubular member, a locking portion therebetween said composite member and said noncomposite member and a spline:

• said composite member including at least one braided tubular layer of fibers reinforced with a resin, and having a main composite portion and an end composite portion, said main composite portion having a first inside diameter, said end composite portion having an outer corner, a first outer diameter across said outer corner, a first inner corner, a second inner corner, said first inside diameter extending across said second inner corner, an annular surface extending between said outer corner and said first inner corner, a substantially inwardly sloping end surface extending between said first inner corner and said second inner corner, and an inner surface;
• said noncomposite member including a main noncomposite portion, a neck noncomposite portion and an insert end noncomposite portion, said neck noncomposite portion therebetween said main noncomposite portion and said insert end noncomposite portion, said insert end noncomposite portion laterally extending from said neck noncomposite portion, and having an outer surface, an insert portion outer diameter and a second inside diameter, said second inside diameter being less than said first inside diameter, said main noncomposite portion having a main noncomposite portion outer diameter substantially equal to said first outer diameter, said neck noncomposite portion having one convexly bent end adjacent said main noncomposite portion and another concavely bent end adjacent said insert end noncomposite portion, and having a linearly decreasing inside diameter spanning from said main noncomposite portion to said insert end noncomposite portion, said neck noncomposite portion having a corresponding linearly decreasing outer diameter spanning from said main noncomposite portion outer diameter to said insert portion outer diameter, said main noncomposite portion having an inside diameter substantially equal to said first inside diameter;
• said locking portion including said end composite portion, said insert end noncomposite portion and an adhesive layer therebetween;
• said second outer corner and said end surface of said end composite portion abutting said neck noncomposite portion;
• said adhesive layer adhering both said insert end noncomposite portion and said neck noncomposite portion to said end composite portion;
• and
• said spline disposed between said inner surface of said end composite portion of said composite member and said outer surface of said insert end noncomposite portion of said noncomposite member, said spline being substantially tubular and having an inner surface and an outer surface, said adhesive layer adhering said outer surface of said spline to said inner surface of said end composite portion of said composite member and adhering said inner surface of said spline to said outer surface of said insert end noncomposite portion of said noncomposite member and wherein said second inner corner and said end surface of said end composite portion are adhered to said neck noncomposite portion by said adhesive layer.