# US 5,612,510 A · High-voltage automobile and appliance cable

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- Number: US 5,612,510 A
- Document ID: US5612510A
- Status: Granted
- Kind: A
- Application number: 08/320,721
- Filed: 1994-10-11
- Granted: 1997-03-18
- Earliest claimed: 1994-10-11
- Assignees: Champlain Cable Corporation
- Inventors: Nelson Hildreth
- Web page: https://patentgrep.com/patent/US5612510A

## CPC

- H01B 9/027: {composed of semi-conducting layers}
- Y10S 174/27: including a semiconductive layer
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})
- Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS

## Abstract

The present invention features a high-voltage, high-temperature cable article for use with electric motors, coils, transformers, generators and power supplies. The cable article has a conductive core member overlaid with an intermediate, semiconductive layer and an outer, insulative jacket layer. The intermediate, semiconductive layer can be a carbon-impregnated polymer such as a carbon-impregnated polyethylene; a carbon-impregnated, ethylene-propylene-diene terpolymer (EPDM); semiconductive nylon tape; semiconductive PTFE (polytetrafluoroethylene) tape; semiconductive fabric tape; or a semiconductive extruded fluorocarbon. The temperature rating of the cable article is at least approximately 150.degree. C.; the voltage rating can be in a range of approximately between 1,000 to 15,000 volts. The wall thickness of the semiconductive layer can range from approximately 2 to 20 mils. The outer, insulative jacket layer can be a cross-linked polyolefin, an elastomeric or a thermoplastic elastomer material. The conductive core can be solid or stranded wire.

## Claims

### Claim 1

A cable article having a high voltage rating of approximately 7,500 volts and at an operative temperature of at least approximately 150.degree. C., comprising:
a conductive core member;
an intermediate, semiconductive layer overlaying said conductive core member, said semiconductive layer comprising a carbon-impregnated nylon tape having a wall thickness in the approximate range of between 2 and 20 mils; and
an outer, insulative jacket layer overlaying said intermediate, semiconductive layer comprising a cross-linked polyolefin.

### Claim 2 (depends on 1)

The cable article in accordance with claim 1, comprising a voltage rating in a range of approximately between 1,000 to 15,000 volts.

### Claim 3 (depends on 1)

The cable article in accordance with claim 1, wherein said outer, insulative jacket layer comprises a polyolefin rubber, such as EPDM.

### Claim 4 (depends on 1)

The cable article in accordance with claim 1, wherein said outer, insulative jacket layer comprises silicon rubber.

### Claim 5 (depends on 1)

The cable article in accordance with claim 1, wherein said outer, insulative jacket layer comprises a thermoplastic elastomer material.

### Claim 6 (depends on 1)

The cable article in accordance with claim 1, wherein said conductive core member comprises stranded wire.

### Claim 7 (depends on 1)

The cable article in accordance with claim 1, wherein said conductive core member comprises a solid conductor.

### Claim 8

A cable article having a high voltage rating in an approximate range of 1,000 to 15,000 volts and at an operative temperature of at least approximately 150.degree. C., comprising:
a conductive core member;
an intermediate, semiconductive layer overlaying said conductive core member and having a wall thickness in an approximate range of 2 to 20 mils, said semiconductive layer comprising a carbon-impregnated nylon tape; and
an outer, insulative jacket layer overlaying said intermediate, semiconductive layer comprising a cross-linked polyolefin.

### Claim 9 (depends on 8)

The cable article in accordance with claim 8, wherein said outer, insulative jacket layer comprises a polyolefin elastomer, such as EPDM.

### Claim 10 (depends on 8)

The cable article in accordance with claim 8, wherein said outer, insulative jacket layer comprises silicon rubber.

### Claim 11 (depends on 8)

The cable article in accordance with claim 8, wherein said outer, insulative jacket layer comprises a thermoplastic elastomer material.

### Claim 12 (depends on 8)

The cable article in accordance with claim 8, wherein said outer, insulative jacket layer comprises a rubber material.

### Claim 13 (depends on 8)

The cable article in accordance with claim 8, wherein said conductive core member comprises stranded wire.

### Claim 14 (depends on 8)

The cable article in accordance with claim 8, wherein said conductive core member comprises a solid conductor.

### Claim 15

A cable article having a high voltage rating in an approximate range of 1,000 to 15,000 volts and at an operative temperature of at least approximately 150.degree. C., comprising:
a conductive core member;
an intermediate, semiconductive layer overlaying said conductive core member and having a wall thickness in an approximate range of 2 to 20 mils, said semiconductive layer comprising a carbon-impregnated nylon polymer; and
an outer, insulative jacket layer overlaying said intermediate, semiconductive layer comprising a cross-linked polyolefin, and whereby said cable article meets UL standards 1581 and 814.

### Claim 16

A cable article having a high voltage rating in an approximate range of 1,000 to 15,000 volts and at an operative temperature of at least approximately 150.degree. C., comprising:
a conductive core member;
an intermediate, semiconductive layer overlaying said conductive core member and having a wall thickness in an approximate range of 2 to 20 mils, said semiconductive layer comprising semiconductive nylon tape; and
an outer, insulative jacket layer overlaying said intermediate, semiconductive layer.

### Claim 17

A cable article having a high voltage rating in an approximate range of 1,000 to 15,000 volts and at an operative temperature of at least approximately 150.degree. C., comprising:
a conductive core member;
an intermediate, semiconductive layer overlaying said conductive core member comprising a carbon-impregnated nylon tape; and
an outer, insulative jacket layer comprising a cross-linked polyolefin with a wall thickness of less than 0.1 inch overlaying said intermediate, semiconductive layer.

### Claim 18 (depends on 17)

The cable article in accordance with claim 17, wherein said outer, insulative jacket layer comprises a polyolefin rubber, such as EPDM.

### Claim 19 (depends on 17)

The cable article in accordance with claim 17, wherein said outer, insulative jacket layer comprises silicon rubber.

### Claim 20 (depends on 17)

The cable article in accordance with claim 17, wherein said outer, insulative jacket layer comprises a thermoplastic elastomer material.
