High strength MG-SI type aluminum alloy
AssigneeNorthwest Aluminum Company
InventorS. Craig Bergsma
Life of this patent
Estimating the term…
Abstract
Disclosed is an improved aluminum base alloy comprising an improved aluminum base alloy comprising 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0 to 1.2 wt. % Cu, 0 to 1.1 wt. % Mn, 0.01 to 0.4 wt. % Cr, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities. Also disclosed are methods of casting and thermomechanical processing of the alloy.
Claims58
A method of casting an aluminum base alloy to provide a cast product having a controlled dendritic microstructure, the method comprising the steps of:
- (a) providing a body of a molten aluminum base alloy containing 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0.5 1 to 1.2 wt. % Cu, less than about 0.05 wt. % Mn, 0.05 to 0.4 wt. % Cr, 0.1 to 0.4 wt. % Fe, max. 0.2 wt. % Ti, max., less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities;
- (b) introducing said molten aluminum base alloy to a mold;
- and
- (c) continuously solidifying said molten aluminum base alloy in said mold to provide a cast product, the molten alloy being solidified at a rate 1.degree. to 100.degree. C./second to provide a dendritic cell spacing in the range of 5 to 100 .mu.m in said cast product.
A method of casting an aluminum base alloy to provide a cast product having a controlled dendritic microstructure, the method comprising the steps of:
- (a) providing a body of a molten aluminum base alloy containing 0.6 to 1.2 wt. % Si, 1 to 1.6 wt. % Mg, 0.4 to 1 wt. % Cu, max. 0.05 wt. % Mn, 0.05 to 0.3 wt. % Cr, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.05 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities;
- (b) introducing said molten aluminum base alloy to a mold;
- and
- (c) continuously solidifying said molten aluminum base alloy in said mold to provide a cast product, the molten alloy being solidified at a rate 2.degree. to 25.degree. C./second to provide a dendritic cell spacing in the range of 15 to 50 .mu.m in said cast product.
A method of producing a wrought aluminum alloy, heat treated product having improved levels of strength and formability, the method comprising the steps of:
- (a) casting a body of an aluminum base alloy consisting essentially of 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0.51 to 1.2 wt. % Cu, less than about 0.05 wt. % Mn, 0.05 to 0.4 wt. % Cr, 0.1 to 0.4 wt. % Fe, max. 0.2 wt. % Ti, less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities, the body being solidified at a rate of 1.degree. to 100.degree. C./sec and to produce a dendritic cell spacing in the range of 5 to 100 .mu.m;
- (b) homogenizing said body;
- (c) working said body;
- (d) solution heat treating said worked body;
- and
- (e) artificial aging said solution heat treated product to a tensile strength in the range of 55 to greater than 70 ksi.
A method of producing a wrought aluminum alloy, heat treated product having improved levels of strength and formability, the method comprising the steps of:
- (a) casting a body of an aluminum base alloy consisting essentially of 0.6 to 1.2 wt. % Si, 1 to 1.6 wt. % Mg, 0.51 to 1 wt. % Cu, max. 0.05 wt. % Mn, 0.05 to 0.3 wt. % Cr, 0.1 to 0.4 wt. % Fe, max. 0.2 wt. % Ti, less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.05 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities, the body being solidified at a cooling rate of 2.degree. to 25.degree. C./sec to produce a dendritic cell spacing in the range of 15 to 50 .mu.m;
- (b) homogenizing said body;
- (c) working said body;
- (d) solution heat treating said worked body;
- and
- (e) artificial aging said solution heat treated product to a tensile strength in the range of 55 to greater than 70 ksi.
A method of producing an aluminum base alloy, heat treated cast product having improved levels of strength and ductility, the method comprising the steps of:
- (a) providing a body of an aluminum base alloy consisting essentially of 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0.51 to 1.2 wt. % Cu, less than about 0.05 wt. % Mn, 0.05 to 0.4 wt. % Cr, max. 0.4 wt. % Fe, max. 0.2 wt. % Ti, less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities;
- (b) homogenizing said body by first treating said body for 2 to 24 hours in a temperature range of 900.degree. to 1075.degree. F. followed by bringing said body into a temperature range of about 450.degree. to 750.degree. F. for a period of about 2 to 12 hours;
- (c) then solution heat treating said body;
- and
- (d) aging said body to a tensile strength in the range of 55 to greater than 70 ksi to provide said cast product.
The method in accordance with 24 wherein said solution heat treated body is aged in a temperature range of 250.degree. to 450.degree. F. for a period of 8 to 24 hours.
A method of producing an aluminum base alloy, heat treated ingot having improved levels of strength and ductility, the method comprising the steps of:
- (a) casting an ingot of an aluminum base alloy consisting essentially of 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0.51 to 1.2 wt. % Cu, less than about 0.05 wt. % Mn, 0.05 to 0.4 wt. % Cr, 0.1 to 0.4 wt. % Fe, max. 0.2 wt. % Ti, less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities, the ingot being solidified at a cooling rate of 1.degree. to 100.degree. C./sec to produce a dendritic cell spacing in the range of 5 to 100 .mu.m;
- (b) homogenizing said body by first treating said ingot for 2 to 24 hours in a temperature range of 900.degree. to 1075.degree. F. followed by bringing said ingot into a temperature range of about 450.degree. to 750.degree. F. for a period of about 2 to 12 hours;
- (c) then solution heat treating said ingot;
- and
- (d) aging said ingot to a tensile strength in the range of 55 to greater than 70 ksi to provide said cast product.
An improved aluminum alloy, direct chill cast product capable of being aged to a T6 temper, the cast product cooled at a rate of 1.degree. to 200.degree. C./sec and having a dendritic cell spacing in the range of 5 to 100 .mu.m, the cast product consisting essentially of 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0.51 to 1.2 wt. % Cu, less than about 0.05 wt. % Mn, 0.05 to 0.4 wt. % Cr, 0.1 to 0.4 wt. % Fe, max. 0.2 wt. % Ti, less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities, the cast product, after homogenization, solution heat treatment and aging to a T6 condition, having a tensile strength of at least 60 ksi and an elongation of at least 10%.
An improved aluminum alloy, direct chill cast product capable of being aged to a T6 temper, the cast product cooled at a rate of 1.degree. to 100.degree. C./sec and having a dendritic cell spacing in the range of 5 to 100 .mu.m, the cast product consisting essentially of 0.6 to 1.2 wt. % Si, 1 to 1.6 wt. % Mg, 0.51 to 1 wt. % Cu, max. 0.05 wt. % Mn, 0.05 to 0.3 wt. % Cr, 0.1 to 0.4 wt. % Fe, max. 0.2 wt. % Ti, less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.05 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities, the cast product, after homogenization, solution heat treatment and aging to a T6 condition, having a tensile strength of at least 60 ksi and an elongation of at least 10%.
An improved aluminum alloy cast product, the cast product having a dendritic cell spacing in the range of 5 to 100 .mu.m, the cast product comprising 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0.51 to 1.2 wt. % Cu, less than about 0.05 wt. % Mn, 0.01 to 0.4 wt. % Cr, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities, the product having a tensile strength of at least 60 ksi and an elongation of at least 10% in the T6 condition.
An improved aluminum alloy cast product, the cast product having a dendritic cell spacing in the range of 5 to 100 .mu.m, the cast product comprising 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0.51 to 1.2 wt. % Cu, less than about 0.05 wt. % Mn, 0.01 to 0.4 wt. % Cr, and at least one of the elements selected from the group consisting of 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities, the product having a tensile strength of at least 60 ksi and an elongation of at least 10% in the T6 condition.
An improved aluminum alloy cast product, the cast product solidified at a cooling rate of 1.degree. to 100.degree. C./sec and having a dendritic cell spacing in the range of 5 to 100 .mu.m, the cast product consisting essentially of 0.6 to 1.2 wt. % Si, 1 to 1.6 wt. % Mg, 0.51 to 1 wt. % Cu, max. 0.05 wt. % Mn, 0.05 to 0.3 wt. % Cr, 0.1 to 0.4 wt. % Fe, max. 0.2 wt,% Ti, less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.05 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum incidental elements and impurities, the product having a tensile strength of at least 60 ksi and an elongation of at least 10% in the T6 condition.
An improved aluminum base alloy ingot solidified at a cooling rate of 1.degree. to 100.degree. C./sec and having a dendritic cell spacing in the range of 5 to 100 .mu.m, the ingot consisting essentially of 0.2 to 2 wt. % Si, 0.3 to 1.7 wt. % Mg, 0.51 to 1.2 wt. % Cu, less than about 0.05 wt. % Mn, 0.01 to 0.4 wt. % Cr, max. 0.4 wt. % Fe, max. 0.2 wt. % Ti, less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.1 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities, the ingot having a tensile strength of at least 60 ksi and an elongation of at least 10% in the T6 condition.
An improved aluminum base alloy ingot solidified at a cooling rate of 1.degree. to 100.degree. C./sec and having a dendritic cell spacing in the range of 15 to 50 .mu.m, the ingot consisting essentially of 0.6 to 1.2 wt. % Si, 1 to 1.6 wt. % Mg, 0.51 to 1 wt. % Cu, max. 0.05 wt. % Mn, 0.05 to 0.3 wt. % Cr, max. 0.4 wt. % Fe, max. 0.2 wt. % Ti, less than 0.05 wt. % Zn, and at least one of the elements selected from the group consisting of 0.01 to 0.3 wt. % V, 0.001 to 0.05 wt. % Be and 0.01 to 0.1 wt. % Sr, the remainder comprising aluminum, incidental elements and impurities, the ingot having a tensile strength of at least 60 ksi and an elongation of at least 10% in the T6 condition.
Dependencies are inferred from the claim text.