Inductively coupled plasma sputter chamber with conductive material sputtering capabilities
AssigneesSony Corporation, Materials Research Corporation
InventorsRobert Bayer, Alexander D. Lantsman, James A. Seirmarco
Life of this patent
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Abstract
A shade is disposed on the inner wall of an inductively coupled plasma chamber, covering a protected zone of the wall generally opposite to the inductive coil driving the chamber, preventing accumulation of material sputtered from a wafer in this zone, and thus restricting closed paths for eddy current flow along the chamber wall, improving inductive coupling of electrical power to the plasma in the chamber.
Claims27
An inductively coupled plasma reactor comprising
- a sealed chamber for accepting a wafer and a process gas to be processed by a plasma sputter process,
- an electrical power supply,
- an inductive coil angularly disposed about an axis for a length along said axis, coupled to said electrical power supply, and positioned adjacent to an outer wall of said chamber for generating a magnetic field inside of said sealed chamber to excite said process gas to create a plasma,
- a shade spaced from an inner wall of said chamber, said shade covering a protected zone of said inner wall which is generally on an opposite side of said chamber wall from a portion of said inductive coil, said shade preventing accumulation of sputtered material in said protected zone, said shade extending, in one angular region of said coil, a distance along said axis of said coil a substantial fraction of the length of said coil, and, in another angular region of said coil, said shade not extending along said axis of said coil any substantial fraction of the length of said coil,
- whereby closed paths for eddy current flow along the chamber walls or said shade are restricted, improving inductive coupling of electrical power to said plasma in said chamber.
In an inductively coupled plasma sputter reactor comprising a sealed chamber for accepting a wafer and a process gas to be processed by a plasma sputter process, and an inductive coil angularly disposed about an axis for a length along said axis, coupled to an electrical power supply and positioned adjacent to an outer wall of said chamber for generating a magnetic field inside of said sealed chamber to excite said process gas to create a plasma, a method of improving inductive coupling of electrical power to said plasma, comprising
- providing a shade spaced from an inner wall of said chamber, said shade covering a protected zone of said inner wall which is generally on an opposite side of said chamber wall from said inductive coil, said shade preventing accumulation of sputtered material in said protected zone, said shade extending, in one angular region of said coil, a distance along said axis of said coil a substantial fraction of the length of said coil, and, in another angular region of said coil, said shade not extending along said axis of said coil any substantial fraction of the length of said coil,
- whereby closed paths for eddy current flow along said inner chamber wall or said shade are restricted.
A method of sputtering a conductive material from a surface disposed in a vacuum chamber, comprising:
- evacuating said chamber and providing a process gas to said chamber,
- electrically exciting said process gas with an electrical coil angularly disposed about an axis for a length along said axis, causing said process gas to form a plasma, and causing ions from said plasma to bombard said surface and sputter said conductive material from said surface,
- providing a shade disposed on an inner wall of said chamber generally opposite a portion of said coil over a protected zone of said inner wall, said shade preventing accumulation of conductive material in said protective zone, said shade extending, in one angular region of said coil, a distance along said axis of said coil a substantial fraction of the length of said coil, and, in another angular region of said coil, said shade not extending along said axis of said coil any substantial fraction of the length of said coil,
- whereby closed paths for eddy current flow along said inner chamber or said shade wall are restricted.
Dependencies are inferred from the claim text.