Wastewater treatment system and method

An apparatus for removing contaminants from raw wastewater, such as the wastewater from a meat rendering process wherein the raw wastewater contains contaminants including solids, sludge, meat, bone, fat, blood and the like, comprising:

• first and second tank units, wherein each of said tank units includes a tank, skimming means for removing floating contaminants from at least a portion of the surface of the wastewater, dredging means for removing settled contaminants from at least a portion of the bottom of the tank, a plurality of partitions and openings inside the tank for directing the flow and changing the velocity of the wastewater as it flows through the tank, and air curtain means located near the bottom of the tank for forming a curtain of air bubbles in the wastewater in at least a portion of the tank;
• first and second mixing chambers, said first mixing chamber receiving raw wastewater, at least one treatment chemical and pressurized air, and providing for mixing of the raw wastewater with the at least one treatment chemical and air by agitation thereof by the pressurized air to form a first aerated mixture, said first aerated mixture being supplied to said first tank unit, said second mixing chamber receiving a first treated water output of said first tank unit, at least one treatment chemical and pressurized air, and providing for mixing of the treated water, air and at least one treatment chemical by agitation thereof by the pressurized air to form a second aerated mixture, said second aerated mixture being supplied to said second tank unit;
• pumping means for supplying raw wastewater under pressure to said first mixing chamber wherein said pumping means comprises an air driven diaphragm pump;
• treatment chemical supply means for supplying said at least one treatment chemical to at least each of said first and second mixing chambers;
• and,
• a source of pressurized air for supplying pressurized air to said air curtain means of said first and second tank units and to said first and second mixing chambers for agitating and aerating the contents thereof;
• whereby raw wastewater containing contaminants is pumped to said first mixing chamber, mixed with air and the at least one treatment chemical to form the first aerated mixture which flows through said first tank unit where a substantial portion of the contaminants are removed via settling and flotation facilitated by the at least one treatment chemical and air curtain to form the first treated water output which flows to said second mixing chamber where it is mixed with air and the at least one treatment chemical to form the second aerated mixture which flows through said second tank unit where a substantial portion of the remaining contaminants are removed by flotation and settling facilitated by said at least one treatment chemical and air curtain to form a second treated water output which can be recycled or disposed of in a municipal sewer.

An apparatus for removing contaminants from raw wastewater, such as the wastewater from a meat rendering process wherein the raw wastewater contains contaminants including solids, sludge, meat, bone, fat, blood and the like, comprising:

• first and second tank units, wherein each of said tank units includes a tank, skimming means for removing floating contaminants from at least a portion of the surface of the wastewater, dredging means for removing settled contaminants from at least a portion of the bottom of the tank, wherein said skimming means and said dredging means comprises an air driven drag line, a plurality of partitions and openings inside the tank for directing the flow and changing the velocity of the wastewater as it flows through the tank, and air curtain means located near the bottom of the tank for forming a curtain of air bubbles in the wastewater in at least a portion of the tank;
• first and second mixing chambers, said first mixing chamber receiving raw wastewater, at least one treatment chemical and pressurized air, and providing for mixing of the raw wastewater with the at least one treatment chemical and air by agitation thereof by the pressurized air to form a first aerated mixture, said first aerated mixture being supplied to said first tank unit, said second mixing chamber receiving a first treated water output of said first tank unit, at least one treatment chemical and pressurized air, and providing for mixing of the treated water, air and at least one treatment chemical by agitation thereof by the pressurized air to form a second aerated mixture, said second aerated mixture being supplied to said second tank unit,
• pumping means for supplying raw wastewater under pressure to said first mixing chamber;
• treatment chemical supply means for supplying said at least one treatment chemical to at least each of said first and second mixing chambers;
• and,
• a source of pressurized air for supplying pressurized air to said air curtain means of said first and second tank units and to said first and second mixing chambers for agitating and aerating the contents thereof;
• whereby raw wastewater containing contaminants is pumped to said first mixing chamber, mixed with air and the at least one treatment chemical to form the first aerated mixture which flows through said first tank unit where a substantial portion of the contaminants are removed via settling and flotation facilitated by the at least one treatment chemical and air curtain to form the first treated water output which flows to said second mixing chamber where it is mixed with air and the at least one treatment chemical to form the second aerated mixture which flows through said second tank unit where a substantial portion of the remaining contaminants are removed by flotation and settling facilitated by said at least one treatment chemical and air curtain to form a second treated water output which can be recycled or disposed of in a municipal sewer.

An apparatus for removing contaminants from raw wastewater, such as the wastewater from a meat rendering process wherein the raw wastewater contains contaminants including solids, sludge, meat, bone, fat, blood and the like, comprising:

• at least one tank unit, wherein said tank unit includes a tank, skimming means for removing floating contaminants from at least a portion of the surface of the wastewater, dredging means for removing settled contaminants from at least a portion of the bottom of the tank, a plurality of partitions and openings inside the tank for directing the flow and changing the velocity of the wastewater as it flows through the tank, and air curtain means located near the bottom of the tank for forming a curtain of air bubbles in the wastewater in at least a portion of the tank;
• at least one mixing chamber, said mixing chamber receiving raw wastewater, at least one treatment chemical and pressurized air, and providing for mixing of the raw wastewater with the at least one treatment chemical and air by agitation thereof by the pressurized air to form a first aerated mixture, said first aerated mixture being supplied to said at least one tank unit, wherein said tank unit further includes a wastewater inlet compartment with a first aerated mixture feed means for feeding the first aerated mixture at the top of the inlet compartment in the area of said skimming means where said floating contaminants are collected and removed;
• pumping means for supplying raw wastewater under pressure to said mixing chamber;
• treatment chemical supply means for supplying said at least one treatment chemical to said at least one mixing chamber;
• and,
• a source of pressurized air for supplying pressurized air to said at least one air curtain means and to said at least one mixing chamber for agitating and aerating the contents thereof;
• whereby raw wastewater containing contaminants is pumped to said mixing chamber, mixed with air and the at least one treatment chemical to form the first aerated mixture which flows through said tank unit where a substantial portion of the contaminants are removed via settling and flotation facilitated by the at least one treatment chemical and air curtain to form a treated water output.

An apparatus for removing contaminants from raw wastewater, such as the wastewater from a meat rendering process wherein the raw wastewater contains contaminants including solids, sludge, meat, bone, fat, blood and the like, comprising:

• first and second tank units, wherein each of said tank units includes a tank, skimming means for removing floating contaminants from at least a portion of the surface of the wastewater, dredging means for removing settled contaminants from at least a portion of the bottom of the tank, a plurality of partitions and openings in the tank for directing the flow and changing the velocity of the wastewater as it flows through the tank, said plurality of partitions defining a wastewater inlet compartment with raw wastewater feed means for feeding the raw wastewater at the top of the wastewater inlet compartment and an opening at the bottom of the wastewater inlet compartment for allowing the raw wastewater fed into the wastewater inlet compartment to flow downwardly and through the wastewater inlet compartment and through said opening, said wastewater inlet compartment including a bottom wall portion defining a collection area for settled contaminants with said dredging means communicating with said bottom wall portion for removing said settled contaminants, said plurality of partitions further including means comprising two generally upright partitions defining a downwardly flowing wastewater compartment within the tank with an inlet opening at the top of the downwardly flowing wastewater compartment and an outlet at the bottom of the downwardly flowing wastewater compartment,
• air curtain means located near the bottom of the downwardly flowing wastewater compartment for forming a curtain of air bubbles which moves opposite to the downwardly flowing wastewater in the downwardly flowing wastewater compartment;
• whereby raw wastewater containing contaminants is pumped to and flows through said first tank unit where a substantial portion of the contaminants are removed via settling and floatation facilitated by the air curtain to form a first treated water output which flows to and flows through said second tank unit where a substantial portion of the remaining contaminants are removed by flotation and settling facilitated by the air curtain to form a second treated water output which can be recycled or disposed of in a municipal sewer.

An apparatus for removing contaminants from raw wastewater, such as the wastewater from a meat rendering process wherein the raw wastewater contains contaminants including solids, sludge, meat, bone, fat, blood and the like, comprising:

• at least one tank unit, wherein said tank unit includes a tank, skimming means for removing floating contaminants from at least a portion of the surface of the wastewater, dredging means for removing settled contaminants from at least a portion of the bottom of the tank, a plurality of partitions and openings in the tank for directing the flow and changing the velocity of the wastewater as it flows through the tank, said plurality of partitions defining a wastewater inlet compartment with raw wastewater feed means for feeding the raw wastewater at the top of the wastewater inlet compartment and an opening at the bottom of the wastewater inlet compartment for allowing the raw wastewater fed into the wastewater inlet compartment to flow downwardly and through the wastewater inlet compartment and through said opening, said wastewater inlet compartment including a bottom wall portion defining a collection area for settled contaminants with said dredging means communicating with said bottom wall portion for removing said settled contaminants, said plurality of partitions further including means comprising two generally upright partitions defining a downwardly flowing wastewater compartment within the tank with an inlet opening at the top of the downwardly flowing wastewater compartment and an outlet at the bottom of the downwardly flowing wastewater compartment, air curtain means located near the bottom of the downwardly flowing wastewater compartment for forming a curtain of air bubbles which moves opposite to the downwardly flowing wastewater in the downwardly flowing wastewater compartment;
• whereby raw wastewater containing contaminants flow through said tank unit where a substantial portion of the contaminants are removed via settling and floatation facilitated by the air curtain to form a treated water output.

An apparatus for removing contaminants from raw wastewater, such as the wastewater from a meat rendering process wherein the raw wastewater contains contaminants including solids, sludge, meat, bone, fat, blood and the like, comprising:

• first and second tank units, wherein each of said tank units includes a tank, skimming means for removing floating contaminants from at least a portion of the surface of the wastewater, dredging means for removing settled contaminants from at least a portion of the bottom of the tank, a plurality of partitions and openings in the tank for directing the flow and changing the velocity of the wastewater as it flows through the tank, said plurality of partitions defining a wastewater inlet compartment with raw wastewater feed means for feeding the raw wastewater at the top of the wastewater inlet compartment and an opening at the bottom of the wastewater inlet compartment for allowing the raw wastewater fed into the wastewater inlet compartment to flow downwardly and through the wastewater inlet compartment and through said opening, said wastewater inlet compartment including a bottom wall portion defining a collection area for settled contaminants with said dredging means communicating with said bottom wall portion for removing said settled contaminants, said plurality of partitions further including means comprising two generally upright partitions defining a downwardly flowing wastewater compartment within the tank with an inlet opening at the top of the downwardly flowing wastewater compartment and an outlet at the bottom of the downwardly flowing wastewater compartment, air curtain means located near the bottom of the downwardly flowing compartment wastewater for forming a curtain of air bubbles which moves opposite to the downwardly flowing wastewater in the downwardly flowing wastewater compartment;
• first and second mixing chambers, said first mixing chamber receiving raw wastewater, at least one treatment chemical and pressurized air, and providing for mixing of the raw wastewater with the at least one treatment chemical and air by agitation thereof by the pressurized air to form a first aerated mixture, said first aerated mixture being supplied to said first tank unit, said second mixing chamber receiving a first treated water output of said first tank unit, at least one treatment chemical and pressurized air, and providing for mixing of the treated water, air and at least one treatment chemical by agitation thereof by the pressurized air to form a second aerated mixture, said second aerated mixture being supplied to said second tank unit;
• pumping means for supplying raw wastewater under pressure to said first mixing chamber;
• treatment chemical supply means for supplying said at least one treatment chemical to at least each of said first and second mixing chambers;
• and,
• a source of pressurized air for supplying pressurized air to each of said air curtain means of said first and second tank units and to said first and second mixing chambers for agitating and aerating the contents thereof;
• whereby raw wastewater containing contaminants is pumped to said first mixing chamber, mixed with air and the at least one treatment chemical to form the first aerated mixture which flows through said first tank unit where a substantial portion of the contaminants are removed via settling and flotation facilitated by the at least one treatment chemical and air curtain to form the first treated water output which flows to said second mixing chamber where it is mixed with air and the at least one treatment chemical to form the second aerated mixture which flows through said second tank unit where a substantial portion of the remaining contaminants are removed by flotation and settling facilitated by said at least one treatment chemical and air curtain to form a second treated water output which can be recycled or disposed of in a municipal sewer.

An apparatus for removing contaminants from raw wastewater, such as the wastewater from a meat rendering process wherein the raw wastewater contains contaminants including solids, sludge, meat, bone, fat, blood and the like, comprising:

• at least one tank unit, wherein said tank unit includes a tank, skimming means for removing floating contaminants from at least a portion of the surface of the wastewater, dredging means for removing settled contaminants from at least a portion of the bottom of the tank, a plurality of partitions and openings in the tank for directing the flow and changing the velocity of the wastewater as it flows through the tank, said plurality of partitions defining a wastewater inlet compartment with raw wastewater feed means for feeding the raw wastewater at the top of the wastewater inlet compartment and an opening at the bottom of the wastewater inlet compartment for allowing the raw wastewater fed into the wastewater inlet compartment to flow downwardly and through the wastewater inlet compartment and through said opening, said wastewater inlet compartment including a bottom wall portion defining a collection area for settled contaminants with said dredging means communicating with said bottom wall portion for removing said settled contaminants, said plurality of partitions further including means comprising two generally upright partitions defining a downwardly flowing wastewater compartment within the tank with an inlet opening at the top of the downwardly flowing wastewater compartment and an outlet at the bottom of the downwardly flowing wastewater compartment, air curtain means located near the bottom of the downwardly flowing compartment wastewater for forming a curtain of air bubbles which moves opposite to the downwardly flowing wastewater in the downwardly flowing wastewater compartment;
• at least one mixing chamber, said mixing chamber receiving raw wastewater, at least one treatment chemical and pressurized air, and providing for mixing of the raw wastewater with the at least one treatment chemical and air by agitation thereof by the pressurized air to form a first aerated mixture, said first aerated mixture being supplied to said at least one tank unit;
• pumping means for supplying raw wastewater under pressure to said at least one mixing chamber;
• treatment chemical supply means for supplying said at least one treatment chemical to said at least one mixing chamber;
• a source of pressurized air for supplying pressurized air to said air curtain means and to said at least one mixing chamber for agitating and aerating the contents thereof;
• control means for controlling the pumping means, treatment chemical supply means, and pressurized air supply;
• whereby raw wastewater containing contaminants is pumped to said mixing chamber, mixed with air and the at least one treatment chemical to form the first aerated mixture which flows through said tank unit where a substantial portion of the contaminants are removed via settling and flotation facilitated by the at least one treatment chemical and air curtain to form a treated water output.

Art apparatus for removing contaminants from raw wastewater consisting essentially of:

• first and second tank units, wherein each of said tank units includes a tank, skimming means for removing floating contaminants from at least a portion of the surface of the wastewater, dredging means for removing settled contaminants from at least a portion of the bottom of the tank, a plurality of partitions and openings in the tank for directing the flow and changing the velocity of the wastewater as it flows through the tank, said plurality of partitions defining a wastewater inlet compartment with raw wastewater feed means for feeding the raw wastewater at the top of the wastewater inlet compartment and an opening at the bottom of the wastewater inlet compartment for allowing the raw wastewater fed into the wastewater inlet compartment to flow downwardly and through the wastewater inlet compartment and through said opening, said wastewater inlet compartment including a bottom wall portion defining a collection area for settled contaminants with said dredging means communicating with said bottom wall portion for removing said settled contaminants, said plurality of partitions further including means comprising two generally upright partitions defining a downwardly flowing wastewater compartment within the tank with an inlet opening at the top of the downwardly flowing wastewater compartment and an outlet at the bottom of the downwardly flowing wastewater compartment, air curtain means located near the bottom of the downwardly flowing compartment wastewater for forming a curtain of air bubbles which moves opposite to the downwardly flowing wastewater in the downwardly flowing wastewater compartment;
• first and second mixing chambers, said first mixing chamber receiving raw wastewater, at least one treatment chemical and pressurized air, and providing for mixing of the raw wastewater with the at least one treatment chemical and air by agitation thereof by the pressurized air to form a first aerated mixture, said first aerated mixture being supplied to said first tank unit, said second mixing chamber receiving a first treated water output of said first tank unit, at least one treatment chemical and pressurized air, and providing for mixing of the treated water, air and at least one treatment chemical by agitation thereof by the pressurized air to form a second aerated mixture, said second aerated mixture being supplied to said second tank unit;
• pumping means for supplying raw wastewater under pressure to said first mixing chamber;
• treatment chemical supply means for supplying said at least one treatment chemical to at least each of said first and second mixing chambers;
• a source of pressurized air for supplying pressurized air to said pumping means, each of said air curtain means of said first and second tank units and to said first and second mixing chambers for agitating and aerating the contents thereof;
• and
• control means for controlling the pumping means, skimming and dredging means, treatment chemical supply means, and air curtain means;
• whereby raw wastewater containing contaminants is pumped to said first mixing chamber, mixed with air and the at least one treatment chemical to form the first aerated mixture which flows through said first tank unit where a substantial portion of the contaminants are removed via settling and flotation facilitated by the at least one treatment chemical and air curtain to form the first treated water output which flows to said second mixing chamber where it is mixed with air and the at least one treatment chemical to form the second aerated mixture which flows through said second tank unit where a substantial portion of the remaining contaminants are removed by flotation and settling facilitated by said at least one treatment chemical and air curtain to form a second treated water output which can be recycled or disposed of in a municipal sewer.

An apparatus for removing contaminants from raw wastewater consisting essentially of:

• at least one tank unit, wherein said tank unit includes a tank, skimming means for removing floating contaminants from at least a portion of the surface of the wastewater, dredging means for removing settled contaminants from at least a portion of the bottom of the tank, a plurality of partitions and openings in the tank for directing the flow and changing the velocity of the wastewater as it flows through the tank, said plurality of partitions defining a wastewater inlet compartment with raw wastewater feed means for feeding the raw wastewater at the top of the wastewater inlet compartment and an opening at the bottom of the wastewater inlet compartment for allowing the raw wastewater fed into the wastewater inlet compartment to flow downwardly and through the wastewater inlet compartment and through said opening, said wastewater inlet compartment including a bottom wall portion defining a collection area for settled contaminants with said dredging means communicating with said bottom wall portion for removing said settled contaminants, said plurality of partitions further including means comprising two generally upright partitions defining a downwardly flowing wastewater compartment within the tank with an inlet opening at the top of the downwardly flowing wastewater compartment and an outlet at the bottom of the downwardly flowing wastewater compartment, air curtain means located near the bottom of the downwardly flowing compartment wastewater for forming a curtain of air bubbles which moves opposite to the downwardly flowing wastewater in the downwardly flowing wastewater compartment;
• at least one mixing chamber, said mixing chamber receiving raw wastewater, at least one treatment chemical and pressurized air, and providing for mixing of the raw wastewater with the at least one treatment chemical and air by agitation thereof by the pressurized air to form a first aerated mixture, said first aerated mixture being supplied to said at least one tank unit;
• pumping means for supplying raw wastewater under pressure to said at least one mixing chamber;
• treatment chemical supply means for supplying said at least one treatment chemical to said at least one mixing chamber;
• and
• a source of pressurized air for supplying pressurized air to said pumping means, said air curtain means, and to said at least one mixing chamber for agitating and aerating the contents thereof;
• and
• whereby raw wastewater containing contaminants is pumped to said mixing chamber, mixed with air and the at least one treatment chemical to form the first aerated mixture which flows through said tank unit where a substantial portion of the contaminants are removed via settling and flotation facilitated by the at least one treatment chemical and air curtain to form a treated water output.