Synthesis of mesoporous catalytic materials
AssigneeEnergy, Mines and Resources Canada
InventorsChang-Jiey Guo, Craig W. Fairbridge, Jean-Pierre Charland
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Abstract
A novel siliceous molecular sieve material is described for use as catalyst, along with a process for its production. The sieve material is unique in having a bimodal pore size distribution with micropores having diameters in the range from 5 to 12 .ANG. and uniformly sized mesopores having diameters in the range from 20 to 80 .ANG.. It is prepared by first preparing two reaction solutions, the first solution containing a source of silica and the second solution containing a quaternary ammonium surfactant having a hydrophilic ammonium group and a linear hydrophobic hydrocarbon chain. The two solutions are combined and the solid product obtained at room temperature is subjected to a two-stage heat treatment.
Claims10
A process for synthesizing a molecular sieve material comprising an inorganic porous material having, after calcination, a bimodal pore size distribution comprising an arrangement of uniformly-sized mesopores having diameters of at least about 20 .ANG. and an arrangement of micropores having diameters in the range of about 5 to 12 .ANG., an internal area greater than 200 m.sup.2 /g and a thermal stability up to 800.degree. C.,
- which comprises preparing two reaction solutions, the first solution containing a source of silica and the second solution containing a quaternary ammonium surfactant having a hydrophilic ammonium group and a linear hydrophobic hydrocarbon chain, combining the first and second solutions and mixing the combination at a pH in the range of 8 to 13, stopping the mixing and forming the mixture into a solid product with the mixing and solid product formation being carried out at a temperature in the range of 0.degree.-25.degree. C., separating the solid product and subjecting the product to a two-stage heat treatment comprising the steps of raising the temperature of the solid product to about 100.degree. to 150.degree. C., holding the product at this temperature for a time of 0.5 to 24 hours, then raising the temperature of the product to a temperature of about 300.degree. to 600.degree. C. and holding the product at this higher temperature for about 1 to 24 hours.
A siliceous molecular sieve material having after calcination, an arrangement of micropores having diameters in the range from 5 to 12 .ANG. and also an arrangement of uniformly sized mesopores having diameters in the range from 20 to 80 .ANG., said sieve material having an internal area greater than 200 m.sup.2 /g and a thermal stability of up to 800.degree. C.
Dependencies are inferred from the claim text.