Single piece duct connector for leakfree attachment to sidewall of highly flexible trunkline duct

A single piece duct fitting of generally cylindrical configuration for attachment in a right-angle relationship to a relatively large cylindrically-shaped flexible duct having a curved, easily deformed sidewall in which a hole of a certain size has been created, said duct fitting being constructed of deformable sheet material that, before being assembled into a generally cylindrical configuration, was defined by an elongate sheet of material having first and second long edges, said first long edge being of a generally sinusoidal configuration, with a plurality of short, essentially evenly spaced lateral slots defining teeth disposed along said first long edge, a pair of relatively closely spaced curves of generally sinusoidal configuration disposed adjacent said teeth, which pair of curves bear a closely aligned relationship with said first long edge of generally sinusoidal configuration, a plurality of essentially evenly spaced slits extending between said pair of curves of sinusoidal configuration, said slits defining a plurality of tab members of substantially identical length which are intended to bend outwardly at their approximate midpoints at the time lengthwise compression is applied to said duct fitting, said tabs, upon being bent substantially flat by the application of lengthwise compression to said duct fitting, forming an integral flange member of sinusoidal configuration extending around the exterior of said duct fitting, said teeth disposed along said first long edge being insertable into the hole created in the curved sidewall of the flexible duct and then bent over into a position preventing withdrawal of said duct fitting from the flexible duct, said integral flange member serving as insertion-limiting means when brought into contact with the exterior of said duct fitting, for limiting the insertion of said duct fitting into the hole in the flexible ducting, said single piece duct fitting being utilized in conjunction with sidewall protection means insertable through such hole into the interior of the flexible duct, the insertion of said sidewall protection means being followed by the insertion into such hole of said teeth, said teeth then being bent over into conforming engagement with said sidewall protection means, which has assumed the configuration of the curved interior surface of the flexible duct, thus to secure said duct fitting to the flexible duct in a leak-free manner.

An elongate strip of sheet material usable in the construction of a single piece duct fitting having an integral flange of sinusoidal configuration extending around the periphery of the duct fitting, said strip of sheet material having two long edges, with one long edge configured in the shape of a first sinusoidal curve having at least two peaks,

• a second and a third sinusoidal curve created a substantially consistent distance of approximately 11/2 inches apart, extending adjacent said one long edge, with said second curve residing at a consistently spaced distance from said first curve, and with the peaks of all three curves in substantial alignment,
• a relatively large number of relatively short slits extending between said second and third sinusoidal curves in an essentially parallel, evenly spaced array, with said slits being of essentially consistent length and serving to define and create a number of bendable tabs of essentially consistent width, said strip of sheet material being bendable into a generally cylindrical component having a longitudinal centerline and thereafter exposed to endwise pressure, applied substantially along the longitudinal centerline of the component, so as to cause said tabs to bend outwardly at approximately their midpoints, said tabs, upon being essentially flattened, forming a flange member extending in a sinusoidal manner around the exterior of said duct fitting.

An elongate strip of sheet material usable in the construction of a single piece duct fitting having an integral flange of sinusoidal configuration extending around the periphery of the duct fitting, said strip of sheet material having two long edges, with one long edge configured in the shape of a first sinusoidal curve having at least two peaks,

• a second and a third sinusoidal curve created a substantially consistent distance apart extending adjacent said one long edge, with said second curve residing at a consistently spaced distance from said first curve, and with the peaks of all three curves in substantial alignment,
• a relatively larger number of relatively short slits extending between said second and third sinusoidal curves in an essentially parallel, evenly spaced array, with said slits being of essentially consistent length and serving to define and create a number of bendable tabs of essentially consistent width, said strip of sheet material being bendable into a generally cylindrical component having a longitudinal centerline and thereafter exposed to endwise pressure, applied substantially along the longitudinal centerline of the component, so as to cause said tabs to bend outwardly at approximately their midpoints, said tabs, upon being essentially flattened, forming a flange member extending in a sinusoidal manner around the exterior of said duct fitting, said bendable tabs being preformed so as to extend somewhat outwardly, thus to assure the tabs bending outwardly at the time endwise pressure is applied to said duct fitting.

The method of creating a single piece duct fitting having an integral flange of sinusoidal configuration extending around the periphery of the duct fitting, comprising the steps of

• selecting an elongate strip of sheet material having two long edges,
• creating a first sinusoidal curve along one long edge of said sheet material, which curve has at least two peaks,
• creating a second and a third sinusoidal curve at a substantially consistent distance of approximately 11/2 inches apart, with said second curve residing at a substantially consistently spaced distance from said first curve, and with the peaks of all three curves in substantial alignment,
• creating a large number of relatively short slits extending between said second and third sinusoidal curves in an essentially parallel, evenly spaced array, with said slits being of substantially consistent length and serving to define and create a number of bendable tabs of essentially consistent width,
• bending said strip of sheet material into a generally cylindrical component having a longitudinal centerline and placing such component between first and second die members,
• applying endwise pressure to the ends of said component by the utilization of said die members, substantially along the longitudinal centerline of the component, so as to cause said tabs to bend outwardly at approximately their midpoints, and
• continuing such endwise pressure until said tabs have become essentially flattened into a flange member extending in a sinusoidal manner around the exterior of said duct fitting.