Magnetically separated equilibrium catalyst for specialized cracking
AssigneeAshland Inc.
InventorLee M. Henton
Life of this patent
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Abstract
Disclosed is a method for improving fluid cracking catalyst performance by increasing metal contamination incrementally while cracking two different feedstocks that have different concentrations of metal contaminants. The relative amount of metal contamination is controlled by magnetic separation. The incrementally increased cracking catalyst is used in cracking a second feedstock.
Claims7
A process for the cascading of spent equilibrium catalyst from at least one first fluid catalytic cracking unit in which the catalyst contacts a first hydrocarbyl feed under cracking conditions to produce a first product having a lower average molecular weight as determined according to ASTM D-2887 than said first hydrocarbyl feed, said process comprising in combination:
- (a) removing at least a portion of said spent equilibrium catalyst from said at least one first fluid catalytic cracking unit;
- (b) subjecting at least a portion of said removed spent equilibrium catalyst to magnetic separation in which the spent catalyst which has accumulated amounts of metal contamination is separated into a lesser-metal-containing fraction, and a greater-metals-containing fraction;
- and
- (c) thereafter contacting at least a portion of said lesser-metal-containing fraction in a second fluid catalytic cracking unit with a second hydrocarbyl feed having a higher content of metals than said first hydrocarbyl feed, as determined by atomic absorption for nickel/iron/vanadium/copper, to produce a second product having lower average molecular weight than said second hydrocarbyl feed;
- and catalyst comprising additional metal contamination which enhances the activity and selectivity of the cracking process occurring in said second fluid catalytic cracking unit.
Dependencies are inferred from the claim text.