Conductive via fill inks for ceramic multilayer circuit boards on support substrates
AssigneeDavid Sarnoff Research Center, Inc.
InventorsAnanda H. Kumar, Barry J. Thaler, Ashok N. Prabhu, Ellen S. Tormey
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AssigneeDavid Sarnoff Research Center, Inc.
InventorsAnanda H. Kumar, Barry J. Thaler, Ashok N. Prabhu, Ellen S. Tormey
Estimating the term…
Conductive via fill inks for green tapes to be stacked and bonded to a support substrate, the glass used for the green tape having a firing temperature from 850.degree.-950.degree. C., wherein the glass used for the via fill ink has a glass transition temperature that is higher than that of the glass used to make the green tape, preferably does not crystallize at the maximum firing temperature of the green tape and comprises from 30-75 percent by volume of the glass-conductive metal powder mixture of the via fill ink. These conductive via fill inks will not shrink until the green tape shrinkage has commenced during firing of the composite circuit board and they will flow slightly during firing, forming good bonds to the glass in the walls of the vias, thereby ensuring good integrity of the vias and good connections to the circuitry on the fired ceramic multilayer circuit board.
A ceramic multilayer circuit board precursor comprising a plurality of stacked green tape compositions having conductive metal circuitry formed thereon and having via holes therein, the stack supported on a support substrate, said via holes filled with a conductive ink comprising a conductive metal powder and a glass having a glass transition temperature that is higher than the glass employed for the green tape composition but lower than the maximum temperature of firing of the green tape, said conductive ink composition comprising from 30-75 percent by volume of said glass and 25-70 percent by volume of conductive metal.
A via fill conductor ink comprising a glass having a composition comprising from 20-30 percent by weight of calcium oxide, from 15-25 percent by weight of aluminum oxide, from 45-60 percent by weight of silicon oxide, up to 2 percent by weight of boron oxide and up to 2 percent by weight of phosphorus pentoxide and a conductive metal powder.
Dependencies are inferred from the claim text.