Three dimensional sintered inorganic structures using photopolymerization
AssigneeW. R. Grace & Co.-Conn.
InventorsTariq Quadir, Srinivas K. Mirle, John S. Hallock
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Abstract
Dense sintered parts of ceramic and/or metallic materials are formed using stereo photolithography. An initial flowable mixture of sinterable inorganic particles, photocurable monomer, photoinitiator and dispersant is flowed over a substrate and cured in a selective pattern. Subsequent layers of the mixture are flowed over the substrate and cured to build a three dimensional body. The body is then fired to produce a dense sintered part. Parts having in excess of 95% of theoretical density can be produced.
Claims12
A photocurable composition suitable for the formation of three dimensional sintered bodies by stereo photolithography, said composition comprising:
- 40-70 vol. % sinterable ceramic and/or metallic particles,
- 10-35 wt. % photocurable monomer based on the weight of the sinterable particles,
- 1-10 wt. % photocurable monomer based on the weight of the monomer,
- 1-10 wt. % dispersant based on the weight of the sintered particles, and a coupling agent.
Dependencies are inferred from the claim text.