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US 5,496,510 AGranted
Acrylonitrile filament process
OwnerGary J. Caponeinventor
Life of this patent
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Abstract
A process for making acrylic fibers in which control of polymer composition and spin bath composition provide improved product properties.
Claims10
A process for making acrylonitrile polymer filaments comprising the steps of:
- (a) extruding a solution of acrylonitrile polymer into a coagulation bath to form filaments thereof;
- wherein said acrylonitrile polymer comprises at least 85 percent by weight acrylonitrile monomer units and up to 15 percent by weight neutral comonomer units;
- wherein said acrylonitrile polymer has from 30 to 250 microequivalents per gram of sulfate groups, sulfonate groups or a combination thereof;
- wherein said solution comprises solvent consisting of N,N-dimethylacetamide, dimethylformamide or a mixture thereof, 20 to 26 percent by weight of said acrylonitrile polymer and 0 to 3 percent by weight water;
- wherein said coagulation bath is at a temperature in the range of 10.degree. C. to 32.degree. C.;
- and wherein said coagulation bath comprises water and said solvent in a mole ratio selected such that Rho, as defined by the formula Rho=2.44 R-1.36, is greater than 0.6, where R=r.sub.1 +r.sub.2 -(r.sub.1 .times.r.sub.2),
- r.sub.1 =e.sup.[(2-W/S)/2],
- W is the moles of water in said coagulation bath,
- S is the moles of solvent in said coagulation bath, and
- r.sub.2 =e.sup.[(microequivalents per sulfate and sulfonate groups-95)/95] ;
- (b) withdrawing said filaments from the bath with a jet stretch of from 0.2 to 1;
- and
- (c) providing said filaments with a wet stretch of 2 to 8.
10 more elements
Dependencies are inferred from the claim text.