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US 5,495,055 AGranted
Acetone hydrogenation using a supported ruthenium catalyst
AssigneeArco Chemical Technology, L.P.
InventorMichael A. Rueter
Life of this patent
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Abstract
A deactivated supported ruthenium catalyst which has been used to continuously hydrogenate an aqueous acetone stream is regenerated by contacting with steam at an elevated temperature. Periodic regeneration in this manner serves to maintain a high rate of reaction in a process which converts acetone to isopropanol.
Claims14
An acetone hydrogenation process comprising the steps of
- (a) feeding an aqueous acetone stream and from 1 to 5 moles of molecular hydrogen per mole of acetone into a reactor having a fixed catalyst bed comprised of an activated supported ruthenium catalyst;
- (b) maintaining said aqueous acetone stream and molecular hydrogen in the reactor at a temperature of from 75.degree. C. to 180.degree. C. for a time effective to accomplish conversion of at least a portion of the acetone to isopropanol;
- (c) withdrawing a product stream comprised of water and isopropanol from the reactor;
- (d) continuously performing steps (a) , (b), and (c) until such time that the activated supported ruthenium catalyst is transformed to a partially deactivated supported ruthenium catalyst exhibiting an apparent first order rate constant less than 80% of the apparent first order rate constant of the activated supported ruthenium catalyst;
- (e) contacting the partially deactivated supported ruthenium catalyst with steam at a temperature of from 100.degree. C. to 200.degree. C. for a time effective to regenerate the activated supported ruthenium catalyst;
- and
- (f) repeating steps (a), (b), and (c) using the activated supported ruthenium catalyst obtained by regeneration.
4 more elements
An acetone hydrogenation process comprising the steps of
- (a) feeding an aqueous acetone stream comprised of acetone, water, and isopropanol and from 1 to 2 moles of molecular hydrogen per mole of acetone into a reactor having a fixed catalyst bed comprised of an activated supported ruthenium catalyst comprising a carbon support and 0.5 to 5 weight percent ruthenium;
- (b) maintaining said aqueous acetone stream and molecular hydrogen in the reactor at a pressure of from 50 to 1000 psig and a temperature of from 90.degree. C. to 150.degree. C. for a time effective for accomplish at least 90% conversion of the acetone to isopropanol;
- (c) withdrawing a product stream comprised of water and isopropanol from the reactor;
- (d) continuously performing steps (a), (b), and (c) until such time that the activated supported ruthenium catalyst is transformed to a partially deactivated ruthenium catalyst exhibiting an apparent first order rate constant of greater than 50% and less than 80% of the apparent first order rate constant of the activated supported ruthenium catalyst;
- (e) passing steam through the fixed bed comprised of the partially deactivated supported ruthenium catalyst at a temperature of from 100.degree. C. to 200.degree. C. and a pressure of from 1 to 5 atmospheres for 1 to 24 hours to regenerate the activated supported ruthenium catalyst;
- and
- (f) repeating steps (a), (b), and (c) using the activated supported ruthenium catalyst obtained by regeneration.
4 more elements
Dependencies are inferred from the claim text.